What are the test items for battery UN38.3 certification? What information should be prepared?

I. Introduction to UN38.3 certification

UN38.3 refers to the Manual of Tests and Criteria prepared by the United Nations Committee of Experts on the Transportation of Dangerous Goods (Manual of Tests and Criteria) on lithium batteries in the test of section 38.3.

UN38.3 is a battery safety performance test report, and based on a variety of standards at home and abroad on a variety of models of batteries to carry out a full set of safety performance testing for the battery manufacturers to ensure the safety of product quality and compliance with various standards to improve export capacity.

1) UN38.3 test is to ensure that lithium batteries can be safely transported by air, sea and land by mandatory testing.

2) General Administration of Civil Aviation to the air transport companies issued a "lithium battery air transport specifications", clearly require lithium batteries before air and sea transport must be through the CNAS accredited laboratory for UN38.3 test provisions, the airlines must be in the receipt of lithium batteries UN38.3 qualified report and transport identification certificate under the premise, before receiving and transporting the lithium batteries.

Two, why do UN38.3?

Because cell phones, laptops and other lithium batteries are in the transportation process there is a certain degree of danger, so China International Cargo Airlines Ltd. announced as a non-dangerous goods transportation of rechargeable lithium batteries, the specification specification clearly states that each type of primary cells and batteries, need to be tested to prove that comply with the United Nations transport of dangerous goods, the test and standards manual part 3 Manual of Tests and Criteria for the Transportation of Dangerous Goods, Part 3, paragraph 38.3, that is, UN38.3.

Three, UN38.3 certified product range

1. Various types of lead-acid batteries (such as automotive starter lead-acid batteries, stationary lead-acid batteries, small valve-regulated sealed lead-acid battery, etc.)

2. Various types of power secondary batteries (such as power car batteries, electric road vehicle batteries, batteries for power tools, batteries for electric cars, batteries for electric vehicles, and other batteries)

2. Various power secondary batteries (such as batteries for power vehicles, electric road vehicles, batteries for power tools, batteries for hybrid vehicles, etc.)

3. Various cell phone batteries (such as lithium-ion batteries, lithium-polymer batteries, nickel-metal hydride batteries, etc.)

4. Various small secondary batteries (such as batteries for laptop computers, digital camera batteries, camcorder batteries, a variety of cylindrical batteries, batteries for wireless communications, portable DVD batteries, CD and MP3 player batteries, etc.)

5. Various small secondary batteries (such as laptop batteries, digital camera batteries, camcorder batteries, cylindrical batteries, wireless communication batteries, portable DVD batteries, CD and MP3 player batteries, etc.)

5. Various primary batteries (such as alkaline zinc-manganese batteries, lithium-manganese batteries, etc.)

4.

1, height simulation test

In the pressure ≤ 11.6kPa, temperature 20 ± 5 ℃ conditions.

2, thermal test

High and low temperature impact test under the condition of 75±2℃ and -40±2℃, storage time in the limit temperature ≥6h, high and low temperature conversion time ≤30min, impact 10 times, storage at room temperature (20±5℃) for 24h, the total time of the test is at least one week.

3, vibration test

15min from 7Hz to 200Hz to complete a reciprocating logarithmic sweep sine vibration, 3h to complete the three-dimensional direction of the 12 vibration;

4, impact test

150g, 6ms or 50g, 11ms semi-sinusoidal impact, each mounting direction to carry out 3 times, a total of *** 18 times;

4, impact test

150g, 6ms or 50g, 11ms semi-sinusoidal impact, each mounting direction for 3 times, a total of 18 times;

5, external short-circuit test

Short-circuit at 55 ± 2 ℃, external resistance <0.1Ω, short-circuit time lasts until the battery temperature returns to 55 ± 2 ℃ after 1h.

6, collision test

9.1kg weight from 61 ± 2.5cm height fell on the battery with 15.8mm round bar, detect the battery surface temperature.

7, overcharge test

In 2 times of zuida continuous charging current and 2 times of charging voltage conditions, overcharge the battery 24h.

8, forced discharge test

Battery series connected to the 12V DC power supply, discharge current for forced discharge.

V. UN38.3 certification process

1. Signing of quotation

2. Sending samples and submitting information

3. Testing

4. Issuance of a draft report to confirm

5. Applying for appraisal

6. Issuance of the report

6. UN38.3 certification application materials

1. Application form

7. p>1. Application form

2. Battery and cell specifications

3. "Air transport test commission" official seal to send the original

4. "Lithium batteries additional commissioning information" stamped with the official seal to send the original (no need to provide dangerous goods)

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5. "Lithium battery transportation new requirements statement" (PI965 need to provide)

6. Electronic cigarettes do not contain tobacco oil documents

7. Manufacturers of ISO9001 system certificate

8. Packaging pictures (speaker shipments to provide a full box of packaging)

7.

VII. UN38.3 certification cycle and samples

1) cycle: 12-15 working days;

2) samples: battery 20PCS battery cell 55PC;