Laboratory Construction of Institute of Advanced Manufacturing Technology, Hefei Institute of Materials Science, Chinese Academy of Sciences

(1) Virtual Prototype Laboratory

Development goal: The laboratory aims at the application of virtual reality and virtual prototype technology in automation engineering, robotics and intelligent instrumentation, and carries out basic, innovative and forward-looking research on the design and manufacture of advanced equipment. Taking mechanical design, finite element analysis, kinematics, dynamics and simulation optimization as the core, the laboratory uses mature computer graphics technology to integrate the design and analysis of various parts and components of the products, and establish the digital model of the mechanical system, so as to provide a computer-based virtual reality research platform for the design, research and optimization of the products. This laboratory is committed to provide high-end product development platform for many small and medium-sized enterprises in Changzhou City, to undertake high-end product development in Jiangsu and even the country, the National Science and Technology Program is the relevant project to create the conditions and technical security.

Talent team: At present, the laboratory has 15 personnel, including 5 PhDs and 8 masters, forming a high-level, highly educated and high-quality R & D team, and establishing a highly efficient, competent, willing to study the research and management team.

Experimental equipment: 1 set of force feedback device, 1 set of dual-channel 3D stereoscopic display system, 1 set of six-degree-of-freedom position tracker, 1 pair of data gloves, 1 set each of UG, Pro/e, SolidWorks, AutoCAD, Adams, ANSYS, Matlab software.

Projects: tracer cake pill column pressing production line design, high-precision linear refrigerant eddy current sensor industrialization of key technology research, muscle strength assessment and training system research and development, multi-functional weeding machine test platform research and development, special horse car chassis welding production line, environmental protection food waste and feed processing machine, large-scale steel components automatic turning robot, apple grading machine fruit conversion device design, four Degree of Freedom Flexible Material Pickup Manipulator, Multifunctional Traction Bed, Large Volume Square Plasma Sterilizer and Double Glow Discharge Plasma Metal Surface Processor.

(2) Intelligent Automation Laboratory

Development goal: the laboratory to develop the industrial and special environment of automatic detection and control technology as the goal, is committed to a new type of sensing and detection technology, real-time processing of intelligent information technology, automation control theory and technology, computer numerical simulation technology and other research. The laboratory helps enterprises to carry out industrial automation production line system integration and transformation, new intelligent instrumentation development, electromagnetic compatibility testing services, etc. It adopts new technology and new methods to enhance the technical level of traditional manufacturing industry and drive the development of advanced equipment industry in Yangtze River Delta region.

Talent team: At present, the laboratory has 13 personnel, the introduction of the Chinese Academy of Sciences, Hefei Institute of Materials Science experts in automation engineering as the academic leader, senior engineers, PhDs, masters, undergraduates as the backbone of the technology, the establishment of a highly efficient, competent, willing to study, innovation and strong research and development team.

Experimental equipment: the laboratory has been equipped with a SG-5010B lightning surge generator, EFT-4002 group pulse generator, E4405B spectrum analyzer, MSO6054A oscilloscope, 33250A function arbitrary waveform generator, GMD4004A four-axis motion control development platform, a set of GDM / JB GDM/JB, GDM/High-Low Temperature Damp Heat Alternating Experiment Box 1 set of ***25 sets of advanced automated testing instruments and equipment.

Projects undertaken: high-precision metal separator industrialization project, new intelligent CNC lining weft warp knitting machine development, intelligent high-frequency surgical device development, machine vision quality inspection sorting system, intelligent weft density meter project, automotive oil level Hall sensor project, the Tibet Railway permafrost monitoring of wireless sensor network node research, digital leveling instrument project, highway paver controller project, solar energy intelligent tracker and other projects.

(3) Robot System Laboratory

Development Objective: The laboratory takes the development of robot application technology in industrial production line as the main goal, and devotes itself to the research, development and application of unit technology, integration technology, related supporting technology and system and equipment of robot and automation. The research results will be applied to industrial automatic welding, packaging, palletizing, picking up materials and other industries, in order to adapt to the needs of the fast-developing equipment manufacturing industry, promote the transformation and upgrading of traditional industries, enhance the competitiveness of the national industry, and drive the development of robotics application industry in the Yangtze River Delta region.

Talent team: At present, there are 12 developers in the laboratory, through the introduction of Hefei Institute of Materials Science, Chinese Academy of Sciences, experts in robotics research as the academic leader, with doctoral, master's degree, bachelor's degree as the backbone of the technology, to form a reasonable talent echelon, the establishment of a highly efficient, competent, willing to study the research and management team.

Experimental equipment: OPTOTRAK? CERTUSTM three-dimensional dynamic displacement measurement system, ABB articulated 6-degree-of-freedom robot body 2 sets, NI's machine vision system 1 set, underdriven robot grips 2 sets, multi-dimensional force robot testing platform 1 set, guided tour of the robot experimental platform 1 set.

Projects: force measuring robot, wearable intelligent robot to help the disabled and the elderly, large-scale international cooperation projects ITER thermonuclear fusion reactor robotic transport and loading vehicles, guided tours of robots, packaging palletizing robots, based on the embedded system of industrial pickup flexible manipulator, human-like large load multi-purpose robotic underdriven hand claw, based on the skin movement of the imitation of the amoeba motion robots, multi-position palletizing robot. Robot.

(4) Precision Processing and Testing Laboratory

Development goals: the laboratory to develop the theory, process, method of precision machining and testing as the goal, is committed to the research of new machining methods, high-precision tooling and fixture development, high-precision mold design and manufacturing, high-precision core parts processing, etc., and to carry out the manufacture of robots and intelligent equipment, testing key **** sex Technology research. Adoption of new technologies and new methods to enhance the technical level of traditional manufacturing industry and drive the development of advanced equipment industry in the Yangtze River Delta region.

Talent team: At present, the laboratory has 15 staff members, including 3 master's degree or above, 2 technicians, staff with rich experience in precision machining and testing, the establishment of a highly efficient, competent, willing to study the precision machining and testing team.

Experimental equipment: laboratory existing Swiss DIXI JIG700 precision coordinate boring machine, Switzerland Studer S40 universal internal and external grinder, Switzerland MIKRON HSM600U five-axis linkage high-speed machining centers, Germany BLOHM PLANOMAT HP 612 precision surface molding grinder, the U.S. HARDINGE 8/51 precision turning center, Germany Carl ZEISS PR. Carl ZEISS PRISMO Coordinate Measuring Machine (Germany), Taylor Hobson Form Talysurf Inductive Surface Roughness Profiler (UK), Taylor Hobson Talyrond 365 Roundness Meter/Cylindricity Meter (UK), Renishaw XL80 Laser Interferometer (UK), Renishaw QC10 Ballbar (UK). Renishaw XL80 laser interferometer, Renishaw QC10 ballbar, Germany GOM ATOS optical scanner, Object 3D rapid prototyping machine and other world advanced precision processing and testing equipment.

Projects undertaken: high-precision nuclear power equipment cladding layer test block production, high-precision nuclear power guide bush machining, hydroelectric power plant with hydraulic turbine experimental blade machining, multi-axis machine tool case development, Changzhou Municipal Bureau of Quality Supervision cooperation projects. (4) Automotive Safety and Intelligence Laboratory

Development goals: intelligent detection, control technology and virtual prototype technology as the basis for vehicle active and passive safety technology as an entry point, research and breakthroughs in automotive electronics key technologies, intelligent vehicles, intelligent safety behavior verification methodology and principles, and is committed to intelligent vehicles, safety and assisted driving products, such as optimization of the design of the testing, simulation and evaluation of the cutting-edge fields and practical application of technology research, the construction of automotive electronic products, product optimization, testing, and practical application of technology. Technology research, construction of automotive electronics product design, development and verification of public **** technology platform, to contribute to the development of China's automotive electronics industry.

Talent team: At present, there are 19 researchers in the laboratory, including 4 PhDs and 6 masters. With specially appointed academicians and researchers as academic leaders, and senior engineers, PhDs and masters as technical backbones, the laboratory has established a high-quality R&D team with strong innovation ability, high efficiency, leanness and willingness to study.

Experimental equipment: 1 set of intelligent vehicle test platform, 1 set of Novatel high-precision GPS/INS, 5 sets of LIDAR sensors, 1 set of HP Xw8600 graphic workstation, 1 set of SV-3080 signal generator, 1 set of GDS-2062 oscilloscope, 1 set of TDS2024 1 set of oscilloscope, 1 set of Agilent MS06054 oscilloscope.

Projects:

1. National Natural Science Foundation of China (NSFC): Research on Basic Theory and Key Technology of Modeling, Sensing, Navigation, and Control of Lunar Exploration System

2. National Natural Science Foundation of China (NNSFC): Research on the Mechanism of Particle Influence on Tire Water Skidding Performance on Wet Roads

3. Tsinghua University Key Laboratory of Vehicle Safety and Energy Conservation (KLVSEEC): Based on Vehicle Dynamics Tentacle Algorithm to Determine the Performance of Front End Tires. Tentacle Algorithm of Vehicle Dynamics for Detecting Complex Obstacles Ahead

4. Anhui Science and Technology Innovation Public **** Service Platform Project: Vehicle Intelligent Technology Development and Verification System

5. Hefei Research Institute of Chinese Academy of Sciences Presidential Regulation Fund Project: Unmanned Vehicle Intelligent Behavior Experimentation and Verification Platform

6. Hefei Research Institute of Chinese Academy of Sciences Project: Adaptive Headlight System Project of Hefei Research Institute of Chinese Academy of Sciences: R&D of automobile assisted parking system and application

8. Project of Hefei Research Institute of Chinese Academy of Sciences: development of steering wheel corner sensor

(5) Semi-Physical Simulation and Verification Laboratory

Development Objective: To integrate the semi-physical simulation technology, visualization and simulation technology, virtual prototype technology, information acquisition technology, communication technology, control technology, and computer technology, and to provide a platform of experimental and verification of intelligent behavior of unmanned vehicles. technology, control technology, computer technology, build intelligent vehicle test and verification system, the laboratory will be built into automotive dynamics simulation, intelligent behavior verification and other public **** technology platform, for China's automotive test technology and intelligent vehicle development to make contributions. The main research direction of this laboratory is intelligent vehicle overall scheme design, virtual prototype design, dynamics and behavior simulation and automotive multi-class function verification, environment modeling and hardware simulation system, vehicle and road condition sensor system, drive unit technology and so on. Not only can we verify the safety performance of intelligent vehicles, but also provide a good platform for verification of various automotive functions such as autonomous driving.

Talent team: At present, there are 11 researchers in the laboratory, including 3 PhDs and 3 masters, forming a reasonable talent echelon and establishing a high-quality R&D and management team.

Experimental equipment: 1 set of FT35-3620-XPA-LZ8-L2 electric cylinder, 3 sets of FT60-1230-XPA-LZ9-L2 electric cylinder, 2 sets of Panasonic PT-FD570 projector, 1 set of composite optical coated projection screen, 1 set of HP xw8600 graphic workstation, 1 set of Image AnyPlace edge fusion equipment<

Projects:

1. Hefei Institute of Materials Science, Chinese Academy of Sciences, Control Fund: Intelligent Vehicle Technology Platform Construction

2. Horizontal Project: Automotive Headlamp Follower Steering Control System

3. National Natural Science Foundation of China Project: Mechanism of the Influence of Particles on Tire Water Skidding Performance on Wet Roads

4. Anhui Provincial Science and Technology Innovation Public ***Service Platform Project: Automotive Intelligent Technology Development and Verification System