Basic safety management content
1. Production safety responsibility system (whether to establish and improve the following production safety responsibility system, and issued in the form of documents:)
(1) the main person in charge of the production safety responsibility system to check the enterprise whether to issue a document with or without the text of the production safety responsibility system Responsibility system text whether the structure is complete, clear, clear responsibility
(2) Responsibility for production safety of the person in charge
(3) Responsibility for production safety of safety management personnel
(4) Responsibility for production safety of posts
(5) Responsibility for production safety of functional departments
2. Safety management organization
(1) Set up a special production safety management organization and full-time safety management personnel in line with the regulations. Management personnel to check the relevant documents set up and staffing to meet the requirements
3. Organization of the formulation of production safety rules and regulations, operating procedures and emergency rescue plans (whether the following production safety rules and regulations and issued in the form of a document:)
(1) safety education and training system to check the documents issued by the enterprise and the text of the production safety rules and regulations of the text text structure is complete, (2) The system of rewards and punishments for safe production
(3) The system of safety meetings
(4) The system of safety inspections
(5) The system of rectification of hidden dangers
(6) The system of management of safety facilities and equipments
(7) The system of management of fire prevention, explosion-proofing, and anti-narcotics protection of the workplaces
( 8) Workplace occupational health management system
(9) Labor protective equipment (equipment) management system
(10) Accident management system
(11) Whether to formulate the post operation safety regulations (safety practices), issued in the form of documents, and in the corresponding posts on the public inspection of the documents issued by the enterprise and the availability of post safety regulations text Text structure is complete, well-organized, and clear provisions. (12) accident emergency rescue plan and reported to the local safety supervision department for the record check the emergency rescue text and the record indicates Emergency rescue plan structure is complete and standardized, the emergency rescue organization or designated part-time emergency rescue personnel clear, materials and equipment in accordance with the provisions of the equipment, clear and regular organization of drills, and can be regularly revised and improved
4. safety management accounts ( According to the relevant production safety regulations formulated by the enterprise, check the corresponding accounts, records, check the implementation of the enterprise production safety regulations:)
(1) safety meeting account check account according to the system of regular meetings, the main leaders personally participate in the meeting, the meeting topic is clear, the decision to implement the in place
(2) safety inspection account according to the system of regular organization of the inspection, the inspection results are clearly registered, and problems found should be recorded The results of the registration is clear, found that the problem should be recorded to solve the deadline and results, the main person in charge to regularly participate in safety inspections
(3) Hidden danger rectification account inspection account complete record of hidden danger rectification period, content, responsible person and rectification results
(4) safety facilities registration, maintenance and testing account records complete and standardized
(5) special equipment registration and testing, inspection account records complete and standardized
(5) Special equipment registration and testing (6) Occupational health testing account Records are complete and standardized
(7) Fire, restricted space and other 8 major hazardous operations ticket records Records are complete and standardized
(8) Accident management account Accidents and attempted accidents occurring at the time, location, reporting, causes, disposal methods, accountability records are complete
(10) Registration File of Major Dangerous SourcesCheck the file of major dangerous sources Record the content of major dangerous sources, related safety measures, emergency measures, etc., and report them to the safety supervision department for the record
(11) Emergency Response and Rescue Plan Exercise RecordCheck the record of the exercise Record the time, content, evaluation, and summary of the exercise
(12) Emergency Rescue Plan Exercise Record Record 5. Safety training and education (whether the main person in charge of the enterprise, safety management personnel, and relevant practitioners of safety training and education, and whether they have the appropriate qualifications:)
(1) Whether the main person in charge of the enterprise and safety management personnel by the competent authorities to assess the qualifications, and obtain safety qualification certificates to check the main person in charge of the enterprise, the qualification certificates of safety management personnel in the validity period
(2) whether the special operators by the special safety training, and obtain a special operation qualification certificate check special operators qualification certificate within the validity period
(3) whether other employees by the relevant knowledge of education and training and qualified check the corresponding education and training records should provide each training personnel name, type of work, training time, training content, assessment results, Education and training for new employees
Enterprises to implement and comply with the administrative license and record of production safety
1 Whether the construction of the chemical industry in the government's planning to check the regional government approval documents
2 Whether to hold a legal industrial and commercial business license to check the industrial and commercial business license to check whether the license is available, the permit matters are true, and whether it is in force
3 Dangerous chemical construction projects have been set up by the safety review
3 Dangerous chemical construction projects have been set up by the safety review
3 3 Hazardous chemicals construction projects by the establishment of a safety review check construction project safety review approval (opinion) check whether the license is available, whether within the validity period
4 Hazardous chemicals construction projects by the safety facilities design review check safety facilities design review and approval of the document check whether the license is available
5 Hazardous chemicals construction projects by the completion of the acceptance of the safety facilities check the approval document for the completion of the acceptance of the safety facilities
5 Hazardous chemicals construction projects by the completion of the acceptance of the safety facilities check safety Acceptance of the completion of safety facilities check the approval documents to check whether the license is available
6 Hazardous chemicals production enterprises have received a safety production license check the safety production license to check whether the license is available, whether the licensing matters are true, whether the validity period
7 Hazardous chemicals construction projects test production (use) program has been reported to the safety supervision department for the record check the record documents to check whether the availability of the validity period
7 Hazardous chemicals construction projects trial production (use) program has been reported to the safety supervision department for the record to check the record documents to check whether the availability of Within the validity period
8 Whether to carry out regular safety evaluation; safety evaluation report has been reported to the safety supervision department for the record check the filing documents check whether it is available, whether it is within the validity period
9 enterprises of hazardous chemicals have been registered to check the registration of hazardous chemicals materials to check whether the license is available, the registration matters are true
10 production, storage, use of highly toxic chemicals in the enterprise The company's production, storage and use of hazardous chemicals, whether the environmental protection department has the approval of the approval documents to check whether the approval, the approval of the name of the poisonous products, the number of whether the same as the actual, whether the validity period
11 constitute a major source of danger to the unit, whether the major sources of danger to carry out an assessment, and reported to the safety supervision department for the record to check the record documents to check whether the license is available, the permit matters are true, and whether it is within the period of validity
On-site safety management
Serial No. Inspection Content Inspection Requirements On-site Inspection
(a) The first is to check the content of the inspection, the inspection requirements on-site inspection
(a), the overall layout
1 plant buildings and structures and the surrounding adjacent buildings and structures safety protection spacing Class A plant and important public **** building fire separation between the distance between the buildings should not be less than 50m, and the distance from the civil buildings and facilities is not less than 25m. emitting combustible gases, combustible vapors Class A plant and the road outside the plant is not less than 15m.
2 production facilities, Storage devices, roads, living facilities, overhead power lines between the safety distance between Category A plant and open fire or emit sparks between the fire distance should not be less than 30m; Category A storage facilities and civil buildings, open fire or emit sparks should not be less than 30m.
3 Category A plant, Category A storage, A, B liquid storage tanks, liquefied petroleum gas tanks, combustible, combustible gas storage tanks and overhead power lines. Power lines of the nearest horizontal distance is not less than 1.5 times the height of the poles (towers); C liquid storage tanks should not be less than 1.2 times
4 between the plant and its class B, C, D, E storage, civil buildings, etc., the fire distance between should not be less than the "Building Design Fire Code" (GB50016-2006) Table 3.4.1 provisions.
5 Category A warehouse and its buildings, open fire or emit sparks, inside and outside the plant roadside fire distance should not be less than the "Building Design Fire Code" (GB50016-2006) Table 3.5.1 provisions.
6 Class B, C, D, E between the storehouse and its fire separation between civil buildings should not be less than the "Building Design Fire Code" (GB50016-2006) Table 3.5.2.
7 A, B, C liquid storage tanks, yard layout and fire separation should not be less than the "Building Design Fire Code" (GB50016-2006) Table 4.2.1, 4.2.2, 4.2.3, 4.2.7, 4.2.8, 4.2.9, 4.3.1, 4.3.3, 4.4.1, 4.4.6, 4.5.1, 4.5.3 Provisions.
8 combustible gases, combustible vapors dispersed in Category A plant and the plant's main road (curb) spacing is not less than 10m; outside the plant road curb is not less than 15m.
9 fire-resistance rating, number of floors and floor area plant fire-resistance rating, number of floors and floor area should be consistent with the "Building Design and Fire Protection Act" (GB50016-2006) Table 3.3.1
10 warehouse, warehouse, warehouse, warehouse, warehouse, warehouse, warehouse and warehouse, warehouse, warehouse, warehouse, warehouse, warehouse, warehouse, factory and other facilities, and the fire-resistant grade. p>
10 warehouse fire-resistance rating, number of layers and floor space warehouse fire-resistance rating, number of layers and floor space should be in line with the "Building Design Fire Code" (GB50016-2006) Table 3.3.2
11 plant (warehouse) explosion-proof, safe evacuation should be in line with the "Building Design Fire Code" (GB50016-2006), Chapter 3.6, Chapter 3.7 Chapter 3.7, Chapter 3.8 requirements.
12 production facilities, storage devices and plant boundary safety spacing between the plant enclosure wall and the factory building spacing should not be less than 5m, and the enclosure wall on both sides of the building should also meet the corresponding fire spacing requirements. Covering an area of more than 3,000m2 of class A, B, C plant or covers an area of more than 1500m2 of class B, C warehouse, should be set up circular fire lanes; fire lanes should not be less than the net width and height of the clear air 4m.
13 plant, buildings and structures fire-resistant class A, B production plants, storage warehouses fire-resistant level is not less than 2 levels.
14 warning area flammable and explosive, toxic substances should be set up in the area of warning lines, warning signs and warning instructions.
15 Other aspects The safety evaluation report is in line with the actual situation of the enterprise.
(II) Fire-fighting facilities
1 Fire alarm system Automatic fire alarm system should be set up according to the base level in Class A, B and C production plants and goods storage.
2 process units and storage tanks set up in the fire water supply system according to the nature of the production process units, fire water consumption and other factors to set up the fire water system, fire water can be supplied by the water supply network, natural water sources or fire pools, and should be set up to obtain reliable water facilities.
3 outdoor fire hydrant set the specifications and number of outdoor ground fire hydrant should be a diameter of 150mm or 100mm and two diameter of 65mm bolt products; fire hydrant protection radius and the number and diameter of products in line with the specification requirements, outdoor fire hydrant spacing should not be more than 120m.
4 fire extinguishers, the number, type of configuration is reasonable and regular inspection according to the type of fire and the risk level of the place to determine the fire extinguisher. And the place of the risk level to determine the choice of type of fire extinguisher, the number of configurations should be in line with the specification requirements; in the same fire extinguisher configuration, elected to use the same type of fire extinguishers, it is appropriate to choose the same operation method of fire extinguishers; fire extinguishers should be set up in the location of the location of the obvious and easy to access the location, and shall not affect the safety of the evacuation; portable extinguishers are suitable for setting up in the extinguisher box or hooks, brackets, and the top of the ground height should be no more than 1.5m. Should be greater than 1.5m; bottom height from the ground should not be less than 0.08m. Fire extinguisher box shall not be locked.
5 electrical explosion according to the production, storage areas of explosion and fire hazardous areas of zoning, types of electrical equipment and explosion-proof structure should be selected according to the requirements of the corresponding explosion-proof electrical equipment.
(C), the production area
1 safety measures production and use of toxic and hazardous chemicals with the site to prevent and reduce toxic spillage (escape) measures, protective measures
2 with or can produce dangerous and harmful factors of the process, operations, construction processes, should be used to integrate mechanization, automation, or other measures to realize the remote control or isolation of the operation.
3 Staff should be prevented from direct contact with equipment, facilities, production materials that have or can produce exempt and harmful factors.
4 flammable and explosive workplace operation and control room should be set up separately, and should be away from the hazardous device; operation room and explosive hazardous devices should be separated from the fire, explosion-proof wall, and control the number of operators in the hazardous workplace.
5 site whether the emergency discharge or treatment facilities for accidents.
6 Class A and B production sites offices, rest rooms are set up reasonably.
7 Whether there is an inspection label or nameplate on the safety accessories of the production site.
8 Warning signs Production sites, storage sites, regional lots with dangerous are posted (set) safety signs and warning signs (knowledge).
9 Detection and Alarm Facilities Fire and explosion hazardous parts of the technological device should be set up over-temperature, over-pressure, alarm (sound, light) and safety interlocking devices.
10 combustible gases (vapors) may leak and spread under the roof, should be set up combustible gas leak detection and alarm devices.
11 may leak toxic substances, toxic gases or easy to cause poisoning in the workplace, set up toxic gas detection and alarm devices and accident ventilation facilities.
12 Emergency evacuation channel passages, entrances and exits and roads leading to fire fighting facilities should be kept open.
13 building safety evacuation door, should be opened to the outside, the number of which meets the requirements.
14 The safety evacuation channels of the frame or platform of the equipment are reasonably arranged.
15 The evacuation channel is equipped with emergency lighting and evacuation signs.
16 Pressure Relief Facilities The explosion risk of Class A and B plant should be set up pressure relief facilities, the pressure relief area in accordance with the requirements of the "Building Regulations". Pressure relief facilities should be used lightweight panels, lightweight walls and easy pressure relief doors, windows and so on.
17 may cause overpressure of the equipment should be installed emergency pressure relief devices.
18 There is a sudden overpressure or instantaneous decomposition of explosive hazardous materials reaction equipment, should be equipped with rupture discs and detonators.
19 Lightning facilities The tower, container, combustible gases, liquefied hydrocarbons, combustible liquids, steel tanks, etc., must be set up in the open air within the process plant lightning protection and grounding measures.
20 Electrical equipment must have a reliable grounding (zero) device, lightning and anti-static facilities are intact, lightning belt and the introduction of the line should be connected by welding.
21 anti-static measures for explosion, fire hazardous places may produce static electricity hazardous equipment and piping should take static grounding measures.
22 combustible liquids, liquefied hydrocarbons, loading and unloading stacks and wharves, pipelines, equipment, buildings, structures, metal components and railroad rails, etc. (except for cathodic protection), should be electrically connected and grounded.
23 in the explosion hazardous areas to transport flammable and explosive materials in the pipeline, should be used across the section of lightning and anti-static measures.
24 anti-static measures in the production and storage of flammable and explosive substances, there should be a device to eliminate human static electricity.
25 In the explosion hazardous area within the scope of the belt drive rotating equipment should be used anti-static belt.
26 combustible gases, combustible vapors should be dispersed in the place of ignition flooring.
27 anti-leakage hazardous chemicals, toxic and harmful workplaces should be set up to prevent liquid leakage and dispersion of the accident tank, sand pile and other facilities.
28 start and stop, maintenance and refueling operations, there may be combustible liquid leakage, diffusion of equipment around the area, should be set up cofferdams and liquid-conducting facilities. Toxic, hazardous workplace, should set up the necessary relief area.
29 flame retardant facilities and breathing valves Combustible gas (vapor) vent pipe, exhaust pipe outlet (discharge port), must be set up flame retarder.
30 transmission and distribution lines and electrical equipment layout flammable and explosive places, warehouses laid in the distribution lines, need to wear metal pipes or non-flammable hard plastic pipe protection.
31 production of materials management plant set up in the intermediate warehouse of A, B items, the storage capacity should not exceed the need for a day and night. The intermediate warehouse should be arranged against the outer wall, and should be separated from other parts by firewalls and non-combustible floor slabs with fire resistance limit of not less than 1.5 hours.
32 production and preparation of materials of conflicting nature, different methods of extinguishing materials must be separated clearly.
33 Explosive substances, highly toxic chemicals, should be used with the collar, the number of received shall not exceed the amount of the shift, the remaining to be returned in a timely manner.
34 Equipment Management Pressure vessels, boilers, elevators, cranes, cranes, plant vehicles by the local technical supervision department to test and obtain a certificate of use and regular calibration.
35 equipment safety accessories regular calibration.
36 special equipment registration and testing, inspection accounts.
37 special equipment operating procedures are reasonable, on the wall.
38 lift limit, guardrail, guide rail, explosion-proof whether it meets the safety requirements.
39 site equipment marking (equipment bit number, maintenance, use date).
40 pressure pipe installation safety and quality supervision and inspection.
41 Pipeline color coding, flow direction and so on whether it is in line with the provisions.
42 major sources of danger places of major sources of danger places of safety facilities, marking is in line with the provisions.
43 Other aspects of the production site? Running, bubbling, dripping, leaking? Situation.
44 Whether the operator is licensed, the degree of familiarity with the position (on-site spot check).
45 Whether there is illegal production, storage of hazardous chemicals.
46 Whether the production site has production abnormalities disposal measures.
Warehouse Management
1 Management Requirements Hazardous chemicals should be stored in specialized warehouses.
2 Specialized warehouses for hazardous chemicals should have obvious safety signs and markings.
3 Hazardous chemicals storage warehouse should be managed by a person to verify the registration of entry and exit.
4 highly toxic chemicals and storage quantities constitute a major source of danger of other hazardous chemicals are stored in a special warehouse, whether the implementation of? Five double? Custody system.
5 According to the different nature of the various types of hazardous chemicals, storage conditions, fire extinguishing methods such as strict zoning classification, storage.
6 shall not be stored in the warehouse of hazardous chemicals subassembly, change
installed, open box (barrel) inspection operations.
7 Storage conditions Storage of flammable and explosive hazardous chemicals should be warm in winter and summer
cool, dry, easy to ventilate, sealed and protected from light.
8 Storage of hazardous chemicals storage room should be set up ventilation facilities cooling, temperature measurement facilities and other protective facilities.
9 Hazardous chemicals storage warehouses storage of items in contact with water combustion and explosion of the warehouse, should be equipped with facilities to prevent water impregnation.
10 A, B library shall not be set up offices, rest rooms.
11 Hazardous chemicals warehouse should be set up to effectively prevent the dispersion of flammable liquids, and separated from the external rainwater sewage pipes.
12 Lightning protection, anti-static facilities Treasury lightning and anti-static facilities are intact, lightning belt and the introduction of the line should be connected by welding.
13 production of hazardous chemicals on the packaging whether there is a safety label, whether there is a safety technical instructions.
14 Lightning protection and anti-static facilities Stockpiles should be categorized, divided into stacks and warehouses for storage, and stacking should leave sufficient distance between stacks, walls, roofs, columns, and channel distance.
15 Regular safety inspections inside and outside the warehouse, check the flammable and explosive raw materials, finished products, packaging containers should be firm, sealed, found broken, mutilated, deformed and items deterioration, decomposition, etc., it should be carried out in a timely manner for safe handling, to prevent the running, bubbling, dripping, leaking.
16 All kinds of hazardous chemicals are not allowed to be stored directly on the ground. According to the depot terrain height, generally should be padded 15cm or more. Wet flammable goods, easy to absorb moisture dissolution and moisture-absorbing decomposition of goods should be increased according to the situation under the cushion height.
17 Storage of hazardous chemicals should be marked with the name of a hazardous chemical, quantity, hazardous characteristics and fire extinguishing methods.
18 Hazardous chemicals storage room around the electrical equipment and overhead lines are strictly prohibited below the stacking of items.
Storage tanks
1 Layout requirements Fire hazards belonging to the A, B, C liquid fuel tanks should be located in the edge of the enterprise's safety zone, and the terrain is low and do not harbor the wind of the independent lot.
2 tank storage area tank spacing should meet the requirements
3 warning signs hazardous chemicals storage tanks should be obvious safety signs and markings, each hazardous chemical tanks should be labeled with the name of the stored items, volume, hazardous characteristics and fire extinguishing methods of identification.
4 flame retardant facilities and breathing valves Storage of A, B oil (flammable liquids) fixed roof tanks (storage tanks) and horizontal tanks on the ground on the vent pipe accessories (such as breathing valves, safety valves) must be equipped with a flame retarder.
5 cofferdam, relief and protective dike The height of the protective tank should be in line with the specification requirements; storage tanks should be set up fire dike or accident liquid pool, its effective capacity should not be less than the capacity of the largest storage tank.
6 flammable, combustible liquids and flammable gases storage tanks, should not have nothing to do with the storage tanks, pipelines, cables, etc. across, and storage tanks related to pipelines, cables across the fire (embankment), the hole should be filled with non-combustible materials, cables should be used across the fire (embankment) way to lay.
7 tank area fire (berm) dike drain should be set up accordingly grease trap or water sealing well, and set up a cut-off valve on the outlet pipe, or in the case of non-drainage blocking the exit.
8 Pressure vessels various pressurized storage tanks in line with China's regulations on pressure vessels, its liquid level meter, manometer, thermometer, breathing valve, flame arrestor, safety valves and other safety accessories intact.
9 alarm and interlocking facilities Aboveground vertical storage tanks are equipped with level meters or high and low level alarms. Frequent operation and equal to and greater than 50000m3 tanks are equipped with automatic chain cut off the oil feed device.
10 fire-fighting facilities liquefied petroleum gas and flash point lower than 28 ℃, boiling point lower than 85 ℃ flammable liquid storage tanks, no insulation measures, should be set up cold water sprinkler facilities, facilities, electrical switches set up away from the fire (berm) embankment; tanks need to be set up on the outside wall of the ring of fire-cooling water piping and fire fighting or fire fighting water sinks and foam fire-fighting facilities.
11 lightning facilities open-air arrangement of towers, containers, combustible gases, liquefied hydrocarbons, combustible liquids, steel tanks, etc., must be set up lightning grounding.
12 electrical equipment must have a reliable ground (zero) device, lightning and anti-static facilities are intact, lightning belt and the introduction of the line should be connected by welding.
13 anti-static measures for the explosion, fire hazardous places may produce electrostatic hazards in the equipment and piping should be taken electrostatic grounding measures.
14 In the explosion hazardous areas to transport flammable and explosive materials in the pipeline, should be used across the section and other lightning anti-static measures.
15 In the storage of flammable and explosive substances, there should be elimination of human electrostatic devices.
16 car tankers, railroad tankers and loading and unloading platforms, should be set up special grounding electrostatic line (pile).
17 Tanker into the loading and unloading area, need to wear tail gas flame arrestor and the loading and unloading area of the electrostatic grounding card connection.
18 Loading and unloading, transportation Hazardous chemicals should be transported by qualified units. Transportation of flammable, explosive substances of the motor vehicle, its exhaust pipe installed flame arrestor, and hanging ? Dangerous goods? Signs.
19 Transportation of hazardous chemicals in the vehicle shall not be overloaded over the limit.
20 The shipment of dangerous goods should take appropriate measures such as sunshade, temperature control, explosion-proof, fire prevention, waterproof, anti-freezing, anti-leakage and so on.
21 Hazardous chemicals loading and unloading process operators should wear appropriate protective clothing, protective gloves, masks and other necessary protective gear, operation of light handling, prevent friction and impact.
22 The nature of the sanctions of the intermixed and fire extinguishing methods are different hazardous chemicals are not allowed to mixed transportation.
23 hazardous chemicals before loading and unloading, the car (ship) handling tools for the necessary ventilation and cleaning, the vehicle containing highly toxic products, after unloading can be washed clean.
Inspection Opinions:
Inspector (Signature) Date of Inspection
Opinions of the inspected unit:
Signature of the person in charge: unit seal
Remarks: 1. Whether or not? Column on the have or fill in, no or no fill in; 2. In addition to administrative licensing and filing matters, the other inspection items in the? Evaluation? In the column of the inspection project to fight according to the? Good? Good, good, good, good, good, good, good, good, good, good, good, good, good Better? Good? Poor? Three levels of evaluation, no or no need to fill in.
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