What are the application areas of industrial robots

Typical applications for industrial robots include welding, painting, assembly, pick-and-place (e.g., packaging, palletizing, and SMT), product inspection, and testing; all of which are accomplished with efficiency, durability, speed, and precision. In the Americas, industrial robots are used in a wide range of applications, with the automotive and automotive parts manufacturing industry being the more dominant application area, accounting for 61% of the total demand for industrial robots in the Americas in 2012. In Asia, the time is ripe for large-scale application of industrial robots. The automotive industry demand continues to grow rapidly, the food industry demand has also increased, the electronics industry is the fast application of industrial robots industry. Industrial robotics industry is becoming one of the strategic emerging industries supported by the Asian government financial support. The curtain of the industrial robot market has been opened, the world robot market demand is about to enter the eruption period, China's potential huge market demand for machinery and equipment production has been revealed, industrial robots into the machine tool industry investment prospects.　　Industrial robots can replace more and more expensive labor, and at the same time can improve work efficiency and product quality. Foxconn robots can undertake production line precision parts assembly tasks, but also to replace manual work in the spraying, welding, assembly and other poor working environment, and can be combined with CNC ultra-precision iron beds and other workhorses in the mold processing and production, improve production efficiency, replacing some of the unskilled workers.　　The use of industrial robots can reduce the scrap rate and product costs, improve the use of machine tools, reduce the risk of defective parts brought about by worker misuse, etc., which brings a series of benefits is also very obvious, such as reducing the amount of labor, reduce machine tool losses, accelerate the speed of technological innovation, improve the competitiveness of enterprises and so on. Robots have the ability to perform a variety of tasks, especially high-risk tasks, the average time between failures of more than 60,000 hours, more advanced than the traditional automation process.　　In developed countries in the industrial robot automated production line sets of equipment has become the mainstream of automation equipment and the future direction of development. Foreign automotive industry, electrical and electronic industry, construction machinery and other industries have been the use of industrial robots automated production line to ensure product quality and production of high-performance. At present, the typical complete sets of equipment are large car shell stamping automation system technology and complete sets of equipment, large robot body welding automation system technology and complete sets of equipment, electronic and electrical robot flexible automatic. Conveyor line, 1. System Introduction. Robot and conveyor line logistics automation system is mainly composed of the following parts: (1) automated conveyor line: the product will be automatically transported, and the product tooling board in each assembly station accurate positioning, assembly is completed to make the tooling board automatic circulation; with motor overload protection, drive chain and conveyor chain direct engagement, smooth transmission, reliable operation. (2) Robot system: through the robot at a specific station to accurately and quickly complete the assembly of components, can make the production line to achieve a high degree of automation; robots can be adjusted to each other in accordance with certain principles, to meet the requirements of the process of the point of the beat; equipped with the communication interface with the upper management system. (3) Automated three-dimensional warehousing material supply system: automatic planning and scheduling of assembly raw materials, and timely delivery of raw materials to the assembly line, while being able to real-time statistics and monitoring of the inventory of raw materials. (4)Main control system of the whole line: adopts the control system based on fieldbus-Profibus DP, which not only has extremely high real-time, but also has extremely high reliability. (5)Barcode data collection system: make various product manufacturing information with standardized, precise, real-time and traceable characteristics, the system adopts high-grade file server and high-capacity storage equipment to quickly collect and manage the production data on site. (6) Product automation test system: test the final product performance indicators, unqualified products will be transferred to the rework line. (7) Production line monitoring/scheduling/management system: Adopting the three-level network of management layer, monitoring layer and equipment layer to carry out comprehensive monitoring, scheduling and management of the whole production line, capable of accepting the workshop production plan, automatically assigning tasks and completing automated production.2. Application areas, robots and conveyor line logistics automation system can be applied to building materials, home appliances, electronics, chemical fiber, automotive, food and other industries. Gluing, 1. Product Description: Robot gluing workstation is a robot application system developed by Robotics Center, which mainly includes robot, glue supply system, gluing table, workstation control system and other peripheral supporting equipment. In order to improve the reliability of the system, gluing workstations in the robot and glue supply system, generally using foreign products, our Institute according to user needs, the design and manufacture of workstations, control cabinets and peripheral equipment, and complete the integration of the gluing system. The workstation has a high degree of automation, suitable for multi-species, mass production, can be widely used in automobile windshield, automobile and motorcycle lamps, building materials, doors and windows, solar photovoltaic cell gluing and other industries.2. Lamps robot gluing workstation main technical indicators: lamps robot gluing workstation mainly consists of robots, gluers, gluing workbench, control cabinets and other equipment. (1) Robot: automation can be selected at the request of the user robot brand, and according to the user's product size to determine the robot specifications. Repeat positioning accuracy of the robot ≤ 0.1 mm, gluing speed of 150 ~ 250 mm / s. Robot has 6 control axes, can be generated flexibly in any space trajectory, can complete a variety of complex gluing action. Coupled with its fast, smooth movement and high repeatability, it can fully ensure the production of beat demand and ensure that the glue is uniform, so that the product quality is stable. (2) Glue supply system: The glue supply system of the robot gluing workstation has two types of glue supply: cold glue and hot melt glue, and the automation institute can configure the glue supply system according to the requirements of different customers. The glue supply system can be connected with the robot action, and correctly complete the glue and glue supply action. (3) gluing worktable, gluing worktable structure mainly includes: reciprocating double-station worktable, rotary double-station worktable, fixed double-station worktable, fixed single-station worktable, we can design and manufacture all kinds of worktable according to customer's requirements, to ensure the lamps and lanterns are easy to install, accurate positioning, reliable operation. (4) Workstation control cabinet: the design of the workstation control cabinet incorporates the technical experience of many industries and adopts the world's advanced electrical technology, and its performance indexes are at the domestic advanced level. The system design adopts mature technology, and the components are made of high-reliability famous brands, and after strict incoming inspection, therefore, the workstation control system has a very high reliability. Main functions of the control cabinet: display and selection of workpiece program number, coordination and interlocking of worktable, robot and glue delivery system. Workstation working state selection, with fault alarm and emergency stop function. Counting function, 3. User benefit analysis: (1) high degree of automation, high production efficiency, large output. (2) Reliable operation, high precision of glue application, stable product quality. (3) Save labor, save material, reduce production cost. (4) Improve the working environment, in line with the requirements of environmental protection. (5) When the output increases, no need to increase manpower, only increase the working time of the robot. Welding, 1. Introduction. With the development of electronic technology, computer technology, numerical control and robotics technology, automatic arc welding robot workstation, from the 60's began to be used in production since its technology has become increasingly mature, the main advantages are as follows: (1) stabilize and improve the quality of welding; (2) improve labor productivity; (3) improve the intensity of workers' labor, the robot can be in the harmful environment; (4) reduces the requirements of workers' operating skills; (5) shorten the Product restyling and replacement of the preparation cycle (only need to modify the software and the necessary fixtures can be), reduce the corresponding investment in equipment. Therefore, it has been widely used in various industries. The system is generally more fused electrode gas shielded welding (MIG, MAG, CO2 welding) or non-fused electrode gas shielded welding (TIG, plasma arc welding) method. The equipment generally includes: welding power supply, welding torch and wire feeding mechanism, welding robot system and corresponding welding software and other auxiliary equipment. Automation 47 has designed and manufactured a variety of automatic robotic welding workstations, all of which have brought good benefits to enterprises and accumulated rich experience in the field of automatic robotic welding workstations.2. Technical indicators, workpiece size: can be designed according to the user's workpiece size. Workpiece weight: can be designed according to user requirements. Welding speed: generally take 5~50mm/s, selected according to the size of the weld. Repeat positioning accuracy of robot: 0.05mm. Repeat positioning accuracy of moving mechanism: 0.1mm. Repeat positioning accuracy of the shifting mechanism: 0.1 mm. Robot stud welding: The equipment generally includes welding power supply, automatic stud removal machine, automatic welding gun, robot system, corresponding welding software and other auxiliary equipment. Welding efficiency: 5-8 / min. Screw specifications: 2-8 mm in diameter. Length: 10-40 mm, robot repetitive positioning accuracy: 0.05 mm.3. Application areas, automatic robot welding workstation can be widely used in various industries such as railroad, aerospace, military, metallurgy, automotive, electrical appliances and so on.4. Analysis of user benefits, with China's accession to the WTO, the development of China's economy and the international are converging, the boundaries between the domestic competition and the international competition will become increasingly blurred. Transformation of the past production methods and management mode has been imminent. In the field of welding is also the case, the use of automated welding to improve productivity and product quality has been the general trend. This is true for large companies, but also for small and medium-sized enterprises. The use of robots for welding operations can greatly improve productivity and economic efficiency; on the other hand, the robot's shift speed is fast, up to 3m / s, or even faster. Therefore, in general, the use of robot welding than the same manual welding efficiency can be increased by 2 to 4 times, welding quality is excellent and stable. Automatic carton, 1.system introduction. Robot automatic case loading, palletizing workstation is an integrated system, which includes industrial robots, controllers, programmers, robot grippers, automatic tray removal/stacking machine, tray conveying and positioning equipment and palletizing mode software, etc. It is also equipped with automatic weighing, labeling, and palletizing mode software. It is also equipped with automatic weighing, labeling and inspection and communication systems, and is connected to the production control system in order to form a complete integrated packaging production line. (1) Simple workstation for end-of-line palletizing: This is a flexible palletizing system that loads and unloads materials from a conveyor line and completes the processes of palletizing workpieces, adding layer pads, etc., and then sends the palletized pallets away on a conveyor line. (2) Palletizing/de-palletizing workstation: This flexible palletizing system can palletize three pallets of different goods into a single pallet, and the robot can also grab pallets and layer pads, and then the pallet will be automatically output by the conveyor line when it is full. (3) Palletizing in the production line: the workpieces are gripped at the positioning points of the conveyor line and placed on two different pallets, the layer pads are also gripped by the robot. The pallets and full pallets are automatically output or fed through the line. (4) Complex workstation for end-of-line palletizing: the workpieces come from three different line bodies, they are gripped and placed on three different pallets, the layer pads are also gripped by the robot. Pallets and full pallets are automatically output or input from the line body.2. Technical specifications, workpieces: boxes, sheets, bags, cans/paper packages. Workpiece size: can be designed according to user's workpiece size. Workpiece weight: can be designed according to user's requirement. Workpiece movement range: can be designed according to user requirements. Number of robot degrees of freedom: 6, robot repeatability: 0.1mm.3. Application fields, robot automatic case loading and palletizing workstation can be applied to building materials, home appliances, electronics, chemical fiber, automotive, food and other industries.4. User benefit analysis, as the robot automatic case loading and palletizing workstation realizes automatic operation in the process of case loading and palletizing of the products, and it has the safety detection, chain control, Failure self-diagnosis, demonstration and reproduction, sequence control, automatic judgment and other functions, thus greatly improving the production efficiency and quality of work, saving manpower, the establishment of a modern production environment. Automatic welding, 1. Product introduction. The rotary shaft automatic welding workstation is used for welding various kinds of workpieces with the rotary shaft as the base (with a number of cantilevers on it), which consists of a welding robot, a rotary double-position displacement machine (a number of workstations) and fixtures, and the automatic welding of many varieties of rotary shafts can be realized through the use of different fixtures within the same workstation with a high precision of the relative position of the weld. Due to the use of dual-position shifter, welding at the same time, other stations can be disassembled and assembled workpiece, greatly improving the effectiveness of the 2. Technical indicators, 10-50 mm, length 300-900 mm, welding speed of 3-15 mm / s, the welding process using the MAG mixed gas shielded welding. Shift machine rotary, shift accuracy of 0.05 mm.　Rotor diameter: 3. Application areas, can be widely used in high-quality, high-precision to the rotor as the substrate of various types of workpiece welding, applicable to electric power, electrical, mechanical, automotive and other industries. 4. Benefit analysis, the use of manual arc welding for rotor welding, the labor intensity of the workers is very great, the consistency of the product is poor, the production efficiency is low, only 2-3 pieces / hour. After adopting the automatic welding workstation, the output reaches to 15-20 pieces/hour, and the welding quality and product consistency are also greatly improved. For more information, please contact Beijing Ajmer Robotics System Co!