Assessment description
1. This standard applies to the Nantong city mechanical enterprise safety standardization of safety management level assessment.
Safety management of machinery enterprises refers to the comprehensive safety management of machinery enterprises.
2. Participate in the mechanical enterprise safety management standardization level assessment of enterprises should be assessed against the safety management assessment form for self-assessment.
3. Mechanical enterprise safety standardization of safety management is divided into seven assessment categories, assessment categories set up under the assessment project, such as Schedule A. Assessment of the project to assign the standard score, the assessment of the content and assessment methods for the assessment of the assessment project assessment, assessment of the assessment of the assessment of the project's assessment of the actual scores, assessment of the assessment of the assessment of the assessment of the project under the category of the assessment of the assessment of the actual score of the assessment of the actual score of the assessment of the assessment of the project category of the assessment of the actual scores.
4. Mechanical enterprise safety standardization safety management standard is 100 points, the assessment of 100 points. In accordance with the actual score of the mechanical enterprise safety management standardization level is divided into three levels. Safety management assessment of the actual score of 90 points or more for the mechanical enterprise safety standardization of the first level of safety management (referred to as the first level of safety management); safety management assessment of the actual score of 80 points or more, but less than 90 points for the mechanical enterprise safety standardization of the second level of safety management (referred to as the second level of safety management); safety management assessment of the actual score of 70 points or more, but less than 80 points for the mechanical enterprise safety standardization of the third level of safety management (referred to as the third level of safety management). Third-level safety management (referred to as third-level safety management); safety management assessment of the actual score of 70 points or less for the mechanical enterprise safety standardization safety management does not meet the standard (referred to as safety management does not meet the standard).
Schedule A: Mechanical enterprise safety standardization safety management self-assessment/evaluation form
Self-assessment/evaluation unit: Self-assessment/evaluation time: from January to January
Self-assessment/evaluation team leader: Self-assessment/evaluation team members:
Assessment categories assessment items assessment content standard score assessment method actual score
A. Management organization and personnel
A. and personnel
(18 points) 1. Safety management organization and safety management personnel Enterprises should set up production safety management organization and equipped with corresponding full-time (part-time) production safety management personnel (part-time if the total number of enterprises is less than 300).
Enterprises with dangerous goods storage facilities up to Ⅰ, Ⅱ type storage facilities, or enterprises using A, B dangerous goods, highly toxic chemicals, must be equipped with full-time safety personnel. 8 Check the enterprise documents, no production safety management organization set up and full-time (part-time) production safety management personnel appointment documents do not score. Full-time (part-time) production safety management personnel can not meet the requirements of the deduction of 5 points, until the project score is deducted.
2. The main person in charge and production safety management personnel qualifications The main person in charge of the enterprise and production safety management personnel should be trained and assessed to obtain a valid training certificate.
Explanation: the main person in charge refers to the assessment of the enterprise (unit) of the chairman (general manager) or factory director (manager) and so on.
Safety production management personnel refers to the person in charge of production safety, the person in charge of production safety management organization and its management personnel of the assessed enterprise (unit). 5 Check the production safety qualification certificates of the relevant personnel. If the issuing authority does not comply with the Provisions on Safety Training for Production and Operation Units (Decree No. 3 of the State Administration of Safety Supervision) or if the qualification certificate is not within the validity period, it is regarded as not having a certificate, and one person will be deducted 1 point for not having a certificate of qualification for production safety. Until the project points deducted.
3. Management of special operators Special operators must meet the following requirements:
(1) special operators operating qualification certificates within the validity period, and annual audit, verification;
(2) special operators on duty with a license;
(3) all special operating positions should be set up with a valid special operating qualifications.
5 Check the special operator positions and special operator categories, licensed. There are special operations positions without special operators, empty a post deduct 2 points; no special operations operating license on duty operations or qualification certificate does not meet the requirements, a person deduct 2 points; the lack of a special operator's file deduct 1 point. Until this item points deducted.
Two, production safety management system
(22 points) 1. Production safety responsibility system The production safety responsibility system of the following personnel or departments should be established and improved:
(1) the main person in charge;
(2) the production safety management personnel;
(3) the functional departments;
(4) the personnel of each position. 7 Check the relevant documents and records of the enterprise. No enterprise's main person in charge of safety production responsibility system issued by the issuance of the order is regarded as no safety production responsibility system; there is no main person in charge of safety production, the person in charge of safety production and safety production management department in charge of safety production responsibility system does not score points; the lack of a functional department's safety production responsibility system deducted 1 point; the lack of a category of personnel's responsibility for safety production deducted 1 point; a category of (a) the responsibility for safety production is not clear deducted 1 point If the actual implementation is inconsistent with the provisions of the responsibility, 1 point will be deducted if one point is found; 5 points will be deducted if the appropriateness of the responsibility system is not evaluated or if the implementation of the responsibility system is not assessed on an annual basis. Until the points are deducted for this item.
2. Production safety management system The following production safety management system shall be established and improved:
(1) regular safety meeting system;
(2) safety inspection;
(3) occupational hazard prevention and control management system;
(4) safety education and training system;
(5) accident management system;
(6) Safety management system for foreign workers
(7) Dangerous source management system;
(8) Approval system for safety technology measures;
(9) Management system for extraction and use of safety expenses;
(11) Management system for labor protection equipment;
(12) Management system for safety production files;
(13) Reward and punishment system for production safety. 7 Check the relevant documents and records of the enterprise. No production safety management system issued by the main person in charge of the enterprise is considered to be no production safety management system, the lack of a system deducted 2 points; if the relevant units and personnel do not understand a system is considered to be the implementation of the system is not implemented, deducted 2 points; the implementation of the system has not been implemented in the annual assessment of the implementation of a deduction of 2 points; the lack of a type of record of the implementation of the system deducted 1 point. Until this item points deducted.
3. Equipment (special) management Equipment management should be:
(1) the development of a complete and perfect equipment management system;
(2) equipment inspection, scheduled repair, renewal, scrapping in accordance with the plan to implement;
(3) in accordance with the provisions of the system to check the daily maintenance of the equipment, maintenance, the existence of the problem of timely processing;
(4) Equipment file information is complete;
(5) must use qualified manufacturers produced by the inspection of special equipment;
(6) special equipment must be regularly inspected body structure and safety devices, prohibited "with sick operation. 5 Check the documents and records of the enterprise. Equipment management system is not complete, deduct 1 point; equipment inspection, scheduled repair, renewal, scrapping is not implemented in accordance with the plan, deduct 1 point; not in accordance with the provisions of the system to check the daily maintenance of equipment, maintenance, deduct 1 point, the existence of the problem is not dealt with in a timely manner, deduct 1 point; equipment files and information is not complete, deduct 1 point; use of unqualified manufacturers of special equipment production, deduct 3 points, and used without inspection and qualification The use of unqualified manufacturers of special equipment, deduct 3 points, the use of unqualified without inspection, deduct 1 point; not regularly inspected, deduct 1 point, "running with disease", deduct 1 point. Until the project points deducted.
4. Post safety operating procedures Establish and improve the post operating procedures for all types of work. 3 Check all types of work (post) operating procedures. The lack of a work type of safety regulations deducted 1 point, until the item points deducted.
Three, production safety education and training
(10 points) 1. Production safety education and training programs and files The enterprise safety education and training should be in line with the following provisions:
(1) the development of a comprehensive safety education and training program;
(2) implementation of the "three-tier" safety education and training system;
(3) the establishment of various types of personnel (including foreign workers) safety education and training files, training files are summarized by department, one person, one file;
(4) assessment of the effectiveness of the training, summarize, and continue to improve. 5 On-site inspection and access to documents and records. No training plan this item does not score; no "three" safety education and training records, a person deducted 1 point; safety education and training files are not sound, depending on the situation, deducted 1 to 3 points; no training effect assessment, summarize the records, a deduction of 2 points; a person without training on duty deducted 2 points. Until this item points deducted.
2. The content of production safety education and training The content and time of training for all types of personnel meets the requirements of the "Provisions on Safety Training for Production and Operation Units" (Decree No. 3 of the State Administration of Safety Supervision):
(1) the main person in charge and production safety management personnel;
(2) other employees (including foreign workers, foreign visitors or study personnel);
(3) personnel involved in the implementation of new processes, new technologies or the use of new equipment and materials;
(4) personnel who have adjusted their jobs within the enterprise or who have left their jobs for more than one year to rejoin the workforce. 5 Check the safety education and training records of the enterprise and conduct on-site proficiency tests. No education and training records are regarded as no training, no points; there is no education and training syllabus or teaching materials deducted 2 points; training time and content does not comply with the provisions of the deduction of 1 to 3 points as appropriate; a person's ability can not meet the requirements of safe production deducted 1 point. Until this item points deducted.
Four, safety input and safety facilities "three simultaneous"
(14 points) 1. Safety input Safety input should be:
(1) formulate the annual safety and technical measures plan;
(2) according to the plan and the relevant provisions of the withdrawal of safety and technical measures costs
(3) use the cost of safety technology measures according to the plan. 6 Check the annual security measures plan and financial statements of the enterprise. Security technical measures plan is not approved in accordance with the provisions of the plan is considered no security technical measures plan, no points; financial accounts are not set up in the production safety special account, deduct 2 points; not in accordance with the provisions of the management system for the extraction and use of security costs extraction and use of security costs, as appropriate, deducted from 2 to 4 points; extracted security costs can not meet the requirements of the safety incentives and daily security management, deducted from 4 points. Until this item points deducted.
2. Safety facilities "three simultaneous" new construction, renovation and expansion projects should be:
(1) in accordance with the provisions of the relevant national laws and regulations, standards, and strict implementation of the project, approval and review of the procedures;
(2) the project design, evaluation and construction unit should have the appropriate qualifications ;
(3) The investment in safety facilities shall be included in the construction project budget estimates.
(4) The safety facilities shall meet the requirements of the safety design, and any change in the safety facilities shall be agreed in writing by the original design unit.
(5) enterprise dangerous goods storage facilities to reach Ⅰ, Ⅱ type storage facilities, or enterprises using highly toxic chemicals, should be a special safety evaluation.
(6) After the completion of the safety facilities, they should be accepted and qualified before being put into use. 8 Check the relevant design information, drawings and technical documents of the enterprise. Project project approval procedures are incomplete, deduct 2 points; design, evaluation or construction unit qualifications do not meet the requirements, deduct 2 points; investment in safety facilities are not included in the project budget estimates, deduct 2 points; project did not carry out safety pre-evaluation or safety acceptance evaluation, deduct 2 points; preliminary design without the "safety chapter" or not reviewed and approved, deduct 2 points; safety facilities should meet the requirements of the safety design, a deduction of one point; change of security facilities Without the written consent of the design unit, a deduction of 1 point; hazardous materials storage facilities to Ⅰ, Ⅱ class storage facilities, or enterprises using highly toxic chemicals, without special safety evaluation, deduct 2 points; safety facilities put into use without acceptance, deduct 2 points. Until this item points deducted.
V. Production facilities and operational safety
(20 points) 1, production site safety (1) production equipment should be arranged in accordance with the process or group of machines in a well-organized manner; leave the necessary space for maintenance and safety channels;
(2) materials, semi-finished products, products placed in a fixed position, shall not be squeezed into the safety channel.
(3) The protective facilities of running, stamping, opening and closing equipment should be complete and in good condition, and safety interlocking facilities should be set up to prevent injuries caused by misoperation.
(4) The wiring of electrical equipment is standardized, the grounding is in accordance with the norms, and leakage protection facilities are provided.
(5) The equipment is regularly maintained by specialized personnel, and does not operate with disease or overload.
(6) overhaul operations should be a detailed plan. Develop safety measures; fire, etc. should apply for tickets.
(7) the use of class A and B gas positions, gas cylinders and pipelines should meet the safety requirements. 10 Check the site. Production equipment arranged in a chaotic manner; no maintenance space and safe passage, deduct 3 points;) materials, semi-finished products, product placement crowded safety channel, deduct 2 points; running, stamping, opening and closing equipment protection facilities are incomplete or incomplete, no safety interlocking facilities, deduct 3 points; electrical equipment wiring, grounding is not standardized, there is no leakage protection facilities, deduct 1 ~ 2 points; not arranged for regular maintenance, maintenance equipment, deduct 1 point; Equipment with disease, overload operation, deduct 2 points; maintenance operations without a detailed plan, or not formulated safety measures, deduct 2 points; ignition and other dangerous operations without a ticket, deduct 2 hair; the use of class A and B gas positions, gas cylinders and pipelines do not meet the safety requirements, deduct 2 points. Until the points for this item are deducted.
2, safety signs (1) in the post appropriate location to post the post / work safety regulations, the content should be specific.
(2) Dangerous and harmful workplaces should be set up in a conspicuous position safety signs, warning signs, there are occupational hazards in the post should be set up to inform of the hazards of the sign
(3) ventilation, lighting in line with the requirements of the 4 check the site. Positions are not posted safety regulations, 1 point for each deduction, the content is not specific deduction of 1 point; dangerous and harmful workplaces are not set up safety signs, warning signs, hazards informing the sign, 1 point for each deduction; ventilation, lighting meet the requirements of the deduction of 1 to 2 points.
3, operational safety (1) job personnel should master the job operating skills, strictly implement the safety operating procedures;
(2) wear labor protective equipment in accordance with the provisions;
(3) do not violate the rules of the operation, illegal command; do not crosstalk, no unauthorized departure from the post, carefully operated. 3 Check the scene. The post personnel are not skilled in operation, do not implement the safety operating procedures; deduct 2 points; do not wear labor protective equipment in accordance with the provisions of the 1 ~ 2 points; found unauthorized operation, unauthorized command, crosstalk, unauthorized departure from the post, deduction of 2 points.
4, special equipment (1) special equipment should be regularly tested, no qualified testing of special equipment shall not be used;
(2) special equipment should be running normally and safely, at least once a month inspection, and keep records.
(3) special operators should be licensed. 3 special equipment is not regularly tested, the use of non-tested special equipment, no points;) special equipment failure to run, no regular maintenance, no inspection records, deduct 2 points; special operations, no license on duty, deduct 2 points.
5, the safety of hazardous chemical storage (1) Hazardous chemicals should be stored in specialized facilities, building fire resistance level, and the surrounding fire spacing in line with regulatory requirements, lightning protection facilities are intact.
(2) According to the specification configuration hydrant, fire extinguishing equipment, and in perfect condition.
(3) gas cylinders should be set up separately for empty bottle storage, real bottle storage, well ventilated storage, rain and sun protection;
(4) fire is strictly prohibited in the hazardous area. Check the site and testing records. No specialized storage facilities, or building fire resistance level, and the surrounding fire distance does not meet the specification requirements; lightning protection facilities have not been tested and qualified, no points; not configured in accordance with the norms of the fire hydrant, fire extinguishing equipment, or failure, no points; cylinder storage does not meet the requirements of the deduction of 2 points; hazardous areas found in the cigarette butts, unauthorized fires, deduction of 2 points.
VI. Occupational Hazard Management
(10 points) 1. Occupational Hazard Prevention and Control Measures The prevention and control of occupational hazards should be:
(1) Regularly test the places where there are occupational hazards such as dust, toxic and hazardous gases, radiation, noise and high temperature;
(2) Formulate specific measures for the prevention and control of dust, toxic and hazardous gases, radiation, noise and high temperature occupational hazards;
(3) Develop a set of measures to prevent and control dust, toxic and hazardous gases, radiation, noise and high temperature. hazards;
(3) formulate a continuous improvement program. 4 Check the occupational hazard measures and testing records. If there is no measure in the place where occupational hazards prevention and control measures should be taken, 2 points will be deducted; if there is no record of occupational hazards detection, no points will be deducted; if the occupational hazards detection is not in line with the relevant regulations, 2 points will be deducted; and if no plan for continuous improvement has been formulated, 1 point will be deducted. Until the points of this item are deducted. 1.1.1
2. Labor protection supplies Equip employees with qualified labor protection supplies that meet the requirements of national standards or industry standards, and issue them according to the regulations. 3 Check the issuance records, operator files and labor protection supplies. No distribution records do not score; issued for non-qualified products ("three certificates" incomplete) do not score; not issued according to the standard of labor protection supplies, deduct 2 points; issuance of the cycle does not meet the requirements of 1 point. 1.1.2
3. Employee health monitoring Employee health monitoring should be:
(1) Enterprises should regularly conduct physical examinations for employees and establish employee health monitoring files.
(2) for occupational diseases, should be given timely treatment, convalescence in accordance with the provisions;
(3) suffering from occupational contraindications, and diagnosed as unsuitable for the original type of work, should be transferred out in a timely manner. 3 Check employee health records. No points for failure to establish employee health monitoring files; employee health monitoring files are not sound, deduct 2 points; no regular employee health checkups do not score; for occupational diseases, not in accordance with the provisions of the timely treatment, convalescence, do not score; diagnosed with occupational contraindications are not suitable for the original type of work, but not timely transfer, deduction of 2 points. Until the points of this item are deducted. 1.1.3
VII. Accident and Emergency Management
(6 points) 1. Accident Management (1) In the event of an accident, the plant manager or his agent shall immediately go to the scene to organize and direct the rescue and take effective measures to prevent the accident from expanding;
(2) Report and deal with casualty accidents in accordance with the relevant provisions of the state;
(3) After an accident occurs, the accident shall be promptly investigate and analyze the cause of the accident, and propose measures to prevent the recurrence of similar accidents. 2 Access to information. When an accident occurs, the plant manager or his agent did not immediately go to the scene to organize and direct the rescue, or did not take effective measures, resulting in the expansion of the accident, no points; not in accordance with the relevant provisions of the state to report and deal with accidents, no points; the cause of the accident is not investigated or no preventive measures, no points. Until this item points deducted.
2. Emergency management (1) should be based on the results of hazard identification and risk evaluation, and consider laws and regulations and other requirements, as well as the experience of previous accidents, incidents and emergencies, to identify potential emergencies.
(2)Emergency plans shall be formulated for the identified emergencies, and reviewed and updated periodically.
(3)Strengthen the emergency plan publicity and training, and regularly organize emergency relief drills.
(4) Equip necessary accident rescue personnel and equipment and facilities. 4 Check the relevant documents, information and records of the enterprise. The plan is not issued in enterprise documents as no plan does not score; identified emergency situation and the actual situation of the enterprise does not match, 1 point deduction; no record of the review of the plan, 0.5 points deduction; not in accordance with the provisions of the organization of the exercise, 1 point deduction; no exercise program or exercise summary, 0.5 points deduction; not equipped with rescue personnel and equipment, facilities, 1 point deduction; insufficient personnel and equipment and facilities, 0.5 points deduction. Until the points for this item are deducted.
Schedule
Summary of Assessment/Self-assessment Deduction Points and Explanation of Reasons
Serial No. Assessment Categories Assessment Items Deduction Points and Explanation of Reasons Deduction Points Score for this item
I Management Organization and
Personnel
(18 points) 1. Safety management organization and safety management personnel
2. Principal person in charge and Safety management personnel qualifications
3. Management of special operators
Second production safety management system
(22 points) 1. Production safety responsibility system
2. Production safety management system
3. Equipment (special) management
4. Job safety operation procedures
Third production safety Education and training
(10 points) 1. Production safety education and training programs and files
2. Production safety education and training
4. Production safety investment and safety facilities "three simultaneous"
(14 points) 1. Production safety investment
2. Safety facilities "three simultaneous"
3. Facilities "three simultaneous"
V Production facilities and operational safety
(20 points) 1, production site safety
2, safety signs
3, operational safety
4, special equipment
5, hazardous chemicals storage safety
VI Occupational Hazard Management
(10 points) 1. Occupational Hazard Prevention and Control Measures
2. Labor Protection Supplies
3. Employee Health Supervision
VII Accident and
Emergency Management
(6 points) 1. Accident Management
2. Emergency Management
Total Points: