1. Equipment management work summary essay
20XX, in the company's leadership and the relevant departments care, support and help, my plant equipment management personnel to seriously study the mechanical equipment and a variety of rules and regulations, timely feedback of a variety of information, in the change of mindset, rationalize, improve the management mechanism of mechanical equipment. Refinement of the whole process of management procedures, comprehensive investigation and removal of hidden dangers, to solve the historical problems and other aspects of certain work, and achieved better economic benefits. Machinery management is an important task in project production management. How to further standardize the management, improve efficiency and create benefits, it is necessary to carry out the innovation of management thinking first. In the machinery management work in 2008, we summarized the "three points" combined with the work practice. The first point is to let us pay attention to the relative weakness of the part between the departments, the relative weakness of each type of work between the types of work, the relative weakness of each type of work within the individual. In this way, we can find out where the weaknesses are and strengthen them in order to improve efficiency. In addition, we should also play the role of technicians, but with their actions to drive the whole team, so that the team to play the effectiveness. The second point is for us to strengthen the interconnections between each link, each department, each type of work, and the relatively weak individuals within each type of work. Only by combining them closely, so that they become a unified whole, and more to adhere to the people-oriented, fundamentally stimulate the subjective initiative of people.
Strategy determines direction, details determine success or failure. For the mechanical types, complex technical conditions, management difficulties and other characteristics, in combination with the perfect management ideas at the same time, I plant equipment management personnel continue to strengthen learning, and constantly summarize experience, by taking a series of management measures to improve the level of management of machinery and equipment. Now in 20XX I plant machinery and equipment management work in the specific situation is summarized as follows:
A reasonable organization, improve the utilization of machinery
1, through training to improve the technical level of operators. With the continuous development of science and technology and new technologies, new materials, new processes are widely used, processing machinery is more complete, the structure is more complex, the requirements of processing machinery operators also have new improvements. Operators should not only know the structural composition of the processing machinery, principles, performance, mastery of operating skills, but also have the processing machinery fault rapid diagnosis and maintenance capabilities. To improve the technical level and ability of the operator. Operators good technical level can largely improve the utilization rate of processing machinery and intact rate, to avoid damage to construction machinery caused by human factors, shorten the maintenance time of processing machinery and equipment and maintenance cycle, for our factory to create a good economic benefits.
2, strengthen the quality of education for operators. Operator's work attitude and work enthusiasm, sense of responsibility for the use of processing machinery and equipment performance has a great impact, a qualified operator should have a high sense of responsibility and sense of professional honor, to be able to set their own position, love their own work, to obey the leadership of the management and assignment, strict compliance with the company's rules and regulations, and conscientiously implement the processing of machinery and equipment safety regulations, safety production, and Outstanding completion of the tasks assigned by the leadership. During the year, our factory carried out as many as 12 times of special quality training for the operators of each project, up to more than 20 hours, which improved the enthusiasm and sense of responsibility of the operators, and corrected the problems and shortcomings in a timely manner, which effectively improved the enthusiasm and motivation of the operators.
3, strengthen the maintenance and repair of processing machinery. Processing machinery maintenance quality is the premise and basis for the use of processing machinery and equipment, processing machinery and equipment in the long-term use of the process, the mechanical internal parts wear and tear, increased clearance, processing machinery and equipment, work stability, reliability and efficiency of the machinery are significantly reduced, and even cause permanent damage to certain assemblies and components. I plant has established an effective management mechanism to strengthen the maintenance of construction machinery management efforts, the strict implementation of the rules and regulations, according to the use of processing machinery in recent years and the state of intact, the development of the annual maintenance plan for construction machinery, quarterly maintenance plan and maintenance plan of the month, by the person responsible for and check, on time and at the right level to do a good job of maintenance work of the construction machinery, maintenance and maintenance of the situation on a regular basis Testing, and seriously do a good job of processing machinery maintenance records.
4, strengthen the logistics and material supply. As the factory's equipment, material supply and daily necessities of the acquisition of such issues will affect the use of processing machinery, I plant and management personnel often go to the front line of work, a wide range of exchanges and communication, listen to the views and suggestions of the majority of workers to improve the operating staff's motivation and efficiency of the work. Machinery materials, accessories both in terms of quality and quantity can be well assured, to avoid because of the quality of the material is not qualified, inconsistent size and quantity is not enough and other factors caused by the equipment downtime or make the equipment work abnormally, certain assemblies and parts of the damage, resulting in more serious consequences, resulting in unnecessary economic losses.
5, for the location of the natural environment of the impact of the development of appropriate measures. The natural environment of the heat, cold, rain, snow, wind and other factors will have a great impact on the normal use of construction machinery. Machinery used in the heat, cold and other conditions, are to take the necessary measures to the construction machinery for the necessary protection, and according to the actual situation of some of the parameters of the equipment for the necessary adjustments.
Second, the fixed person fixed post, reduce the failure rate of machinery
The operation of machinery and equipment in our factory seriously comply with the implementation of the "fixed person, fixed machine, fixed post, people randomly walk the principle of the three fixed" machinery and equipment operators basically in accordance with the requirements of the relevant departments issued by the operating license on duty, equipment, equipment and equipment. Operator's license on duty, the development and implementation of equipment management system are strictly enforced, the establishment of machinery and equipment files, the implementation of the fixed person, fixed machine, fixed post and single machine accounting, equipment, equipment, the integrity rate of more than 95%, the utilization rate of more than 80%, the implementation of the maintenance system, and to be maintained on time, according to the level of maintenance, the operator in the operation of machinery and equipment in the day of the six self-questioning, that is,: machinery and equipment start-up before asking whether they are to check the mechanical equipment; in the operation of the mechanical equipment; in the run, the operation of the mechanical equipment is to be checked, and to be maintained. Check the mechanical equipment; in operation ask yourself whether it is a tour of inspection; in the work ask yourself whether the strict implementation of the operating procedures; the mechanical equipment failure and the detection of hidden dangers to ask themselves whether they can be eliminated, they can be resolved whether to solve the problem, whether to make the machinery and equipment with disease operation; machinery and equipment out of service to ask themselves whether it is a comprehensive inspection; whether to fill out the true operating Records. Now this "six self-questioning" has been promoted in our company. The company has been promoting energy saving and reducing processing costs.
There are many factors that affect the performance of construction machinery, and only by mastering the various factors affecting the performance of processing machinery can we make more adequate preparations in the actual construction process, according to the various factors affecting the performance of the equipment, improve the utilization rate of construction machinery, reduce production costs, and achieve greater economic benefits. I plant the use of cost accounting, fuel, lubricants and maintenance costs, such as the implementation of the single registration, at any time to grasp the equipment to complete the unit production, the power required, accessory consumption and other miscellaneous expenditures. Sound use of machinery and equipment records, the operation of shifts, hours, completed production, oil, accessories consumption, etc. to make a good collection of basic information, summarized monthly and the use of the effect of the analysis and evaluation, in order to use the machinery to compare the technical indicators and adjustments, from the overall reduction in construction costs.
Third, the safety management of machinery and equipment
1, I plant based on the "production safety, everyone is responsible for" and "management of production must be in charge of safety, whoever is in charge, whoever is responsible for" principle, to build a safety management system. Safety management system, formed a complete management network, vertical to the end, horizontal to the edge, layer by layer implementation, leaving no dead ends. The entire network includes the first responsible person, the person in charge, the person responsible for the daily management of security operations, security administrators, operators, all members of their respective duties, each responsible for their own.
2, cultivate the safety awareness of operators. Developed a safe operation responsibility, improve the operator's awareness of production safety, so that they consciously abide by the safety regulations and provisions, and effectively achieve the three do no harm: that is, I do not harm others, I am not harmed by others, I do not harm myself, and further eliminate the phenomenon of unauthorized command and unauthorized operation, to ensure that the machinery and equipment to work safely and normally.
3, improve the safety of machinery itself. Regularly, from time to time on the machinery inspection and validation, found hidden dangers, timely rectification. Operators in the process of operating machinery in accordance with the requirements of the strict implementation of the "three check" system: check before work, work check and check after work to ensure that the normal operation of all parts of the machinery; machinery around the establishment of eye-catching safety signs to remind people to pay attention to safety and how to take emergency measures in the event of accidents.
4, good mechanical protection. Mechanical parking site meets the safety requirements, parking location is reasonable; can adapt to the space required for mechanical movement, the surrounding environment does not constitute a danger to mechanical movement; site flat, solid, machinery can be in and out, can facilitate the evacuation in case of emergency; firefighting equipment is reasonably well arranged, and set up around the entrance and exit of the machinery warning signs; good winter maintenance of the equipment; good equipment in the summer to prevent flooding, lightning; all year round! Do a good job of equipment fire prevention, anti-theft work. Processing machinery and equipment safety management is the focus of production management, is to complete a good production task of the first condition, only to do a good job of safety management, in order to eliminate or reduce the occurrence of accidents, in order to create a better economic efficiency.
In the past year, the work we have done both achieved certain results, but there are also certain shortcomings, which requires us in the new year, make persistent efforts in equipment management to create greater economic benefits for the company's contribution to the prosperity of a greater force.
2. Equipment management work summary
Since entering 20XX, my project department in the Department of Electrical and Mechanical support, under the supervision and guidance at all levels of the department, we in the management of equipment, equipment utilization and equipment on the intact to make a certain amount of effort, especially in the project department. Especially in the project department of the importance of the configuration of full-time equipment administrator, equipment accounts, cards, things made a detailed work. At the same time, the skills training for all positions, the rate of licensed workers, as well as the rate of equipment integrity and equipment utilization have crossed a step forward. Specific practices are:
1, equipment management, arrangements for a responsible, skilled staffing, fixed equipment, electrical switches, turnover materials, small to the material accessories and low-value equipment into a unified management, collection and categorization, to be thrifty and frugal, saving materials applied in various projects.
2, equipment management, the development of a variety of management systems, according to the rules and regulations to implement the management and implementation, and resolutely respond to the Division and the Group's requirements for the management of electromechanical equipment, in June the Group requires the replacement of all underground feeder switch vacuum series. In order to ensure that the superior requirements for replacement at the same time, but also to ensure normal production, the new equipment to the site, we promptly check, acceptance, and then use the construction team in the shift changeover replacement, *** counting replacement of 19 units, to ensure that the superior to the task. At the same time on the well DW-350 open overhaul processing and anticorrosion treatment without error returned to the Department of Guanzhuang library.
3, equipment inspection and maintenance. In the equipment inspection and maintenance of my unit by scheduling the counterparts of the full-time staff to carry out daily inspection and maintenance work, important positions such as winches and pumps, in addition to normal maintenance, the daily duty leader must inspect once and sign the approval, so as to ensure the normal safe use.
On the upper and lower wells of the equipment, especially the overhaul of the equipment on the well is a strict control, large to accessories, small to bolt pads, we are carefully checked, including the appearance of the equipment anticorrosive, and strive to achieve the lower wells of the equipment intact rate of 100%, this year *** overhaul of rake loading machine 6 carts, maintenance of concrete winch mixer 4 times, the pressurized fan 40M3, 20M3 medium and small repair Up to 3 times, on the well of the electrical switch to ensure that each one of the inspection and maintenance, power test to ensure that the integrity of the anti-corrosion treatment into the warehouse. At the same time, the downhole switch regularly check the explosion-proof surface plus Vaseline, especially spring pads, the loss of elasticity of a one-time replacement, so that no explosion underground.
4, routine maintenance and repair. As a result of full-time equipment inspectors to do daily equipment inspection and records, minor repairs and on-site maintenance of all equipment can be implemented to the maintenance of underground, never deferred maintenance, to ensure that the underground equipment without the phenomenon of working with disease.
5, the new field equipment and test run work. Into the field of equipment, especially new equipment, first of all, product certification, explosion-proof certificate, production certificate and product instructions to verify whether complete, while the appearance of the equipment to check whether there is mechanical bruising, whether the parts are complete, as well as accessories and special tools and other acceptance, but also at the same time on the insulation of the motor for shaking, can be in the ground on the ground trial run on the test run, and at the same time, the test run to make a detailed record.
Due to the poor construction conditions, there is no equipment storage room, most of the equipment is stored in the open air, so that the waterproof and sunscreen and anti-loss of a certain degree of difficulty. We have increased the care of the equipment, 24 hours a day, there are on-duty plant guards for site inspections, for waterproof and sunscreen using the waste wind pipe to cover, especially for each rain before the cover of all the wind pipe inspection tour once, to ensure that everything is foolproof.
Above we have done a lot of work on the equipment and management, but there is still a certain degree of inadequacy, I hope that the leadership of the relevant departments can often come to my unit to supervise and inspect, in order to improve our level of management, to ensure that the equipment intact rate and utilization.
3. Equipment management work summary essay
"Experience summary of the old year, performance improvement is the new spring", 20XX year's work is almost over, looking back on the past year, in the workshop director of the correct Under the leadership and close assistance of the company's departments workshop production tasks set at the beginning of the year was successfully completed, the workshop on equipment management, technological transformation, overhaul arrangements and other work to do specific work deployment. To protect all the staff to play their respective enthusiasm, enthusiasm and conscientious work, basically completed the workshop to the task, for the workshop continued to be safe, stable, full-load production has made its due contribution. Workshop equipment management is summarized as follows:
First, increase equipment investment, improve production efficiency
At the beginning of the year in the company's capital investment support and the cooperation of relevant departments, according to the actual production of the workshop, the purchase of a horizontal automatic cartoning machine, the use of this equipment greatly reduces the packaging post labor intensity, increase production efficiency, and improve production efficiency. The use of this equipment greatly reduces the labor intensity of the packaging position, improve production efficiency, but also brought about the preservation of the position of the new equipment. Recognition and challenges for the future of the new workshop to master the performance of the new equipment to lay the foundation. As we did not go to the equipment manufacturer to learn the manufacturing process of new equipment, only through the equipment manufacturer's engineers on-site installation and commissioning to learn. Through a year of learning, operation and exploration, some operators and security personnel basically mastered the performance of the equipment and have the ability to deal with emergencies, in the future work we have to continue to deepen the understanding of the equipment and learning. In this year's use of the process, due to our lack of familiarity with the equipment, not only caused by the post workers to increase the labor intensity, the phenomenon of prolonged working hours, but also affect the normal production of other processes and increase production costs. However, as we continue to understand the new equipment, the production situation is gradually on track. In the future work, we should strengthen the position of the main, deputy operators and security positions to learn, and seriously implement the equipment inspection system to ensure the stable operation of the equipment.
Second, equipment renovation, reduce labor intensity, improve product quality
In the workshop's strong support and the cooperation of the relevant positions, the preservation of staff after exploration, research and the relevant departments to assist in the completion of some of the equipment renovation, the main equipment renovation of the specific situation is summarized as follows:
1, Through the equipment section and the information center assistance, to achieve the normal use of electronic regulatory code.
2, the Equipment Section coordinated with Xinhua Medical Devices to use the after-shift time to replace and upgrade the computer of the sterilizing post, and the equipment operated normally after reinstalling the program.
3, in July, the rolling cap post to increase the exhaust system, its exhaust plus a conveyor pipe and fan introduced into the light test, reduce energy consumption, improve the light test post workers production environment, the project will have to wait until the summer of 20XX to know how the effect.
4, in late August, the preservation post to use the time after the shift on the front section (bottle washing, filling and sealing, rolling cap) assembly line equipment for a complete overhaul, the purpose is to reduce the frequency of downtime, improve the stability of the equipment, to shorten the working hours of the staff to do a good job of the pavement. After a thorough refurbishment to meet the expected requirements. September in the premise of not affecting production, the preservation staff of the labeling machine appeared on the slant of the label, drop the label, the font size is not clear, and other issues such as overhaul, the legacy of the oldest problem is completely resolved.
5, with the assistance of the equipment section and the efforts of the preservation staff, the workshop solved the problem of automatic discharge of qualified water and unqualified water distillation machine, basically avoiding the phenomenon of too high a temperature of the water (the problem is still in the test).
6, after the preservation staff of the bottle washing post of the bottle flushing nozzle transformation and test, completely solved the intermediate product microbial limit of the problem of high, to ensure product quality.
7, the preservation post use of time after work, come early and stay late, after a year of exploration and experiment, the control of amino acid residual oxygen compared with the same period last year fell by one percentage point (stable control in 2 or so), and the use of nitrogen is significantly reduced.
8, coordinated by the safety section of the workshop fire alarms are all replaced to meet the acceptance criteria, in line with the requirements of the workshop.
Third, the workshop equipment overhaul work as planned on schedule
In order to meet the provincial GMP certification inspection, the workshop in April to arrange for overhaul, the main overhaul work is progressing smoothly, to meet the expectations of the requirements of the workshop after the workshop of the whole staff of the *** with the efforts of the provincial bureau of supervision and inspection, the main overhaul work is summarized as follows:
The main overhaul work is summarized as follows:< /p>
1, sterilization heat exchanger gasket replacement: the use of two days of time on the sterilization heat exchanger gasket cleaning and installation, installation of the phenomenon of no dripping. This work is the main work of the overhaul, sterilization heat exchanger heat transfer effect directly affects product quality, but also easy to cause safety accidents, so we did meticulous work, each partition printed on the steel name, the purpose is to replace the gasket before and after the gasket can make each of them to cooperate with each other, reduce the chance of leakage.
2, the replacement of concentrated tanks: the replacement of concentrated tanks need to dismantle the plant, through the coordination of the Ministry of Engineering and the cooperation of the relevant departments, the work progresses smoothly.
3, the replacement of distilled water machine effect: distilled water machine effect before the replacement of serious leakage, Huazhou company sent a technician to the scene to observe has been unable to repair, can only be replaced with a new evaporator, coordinated by the equipment section during the maintenance of the replacement of the new equipment, replacement of the increase in the trap, the equipment is running normally.
4, rough washing machine indexing box replacement: rough washing jobs often squeeze bottles, broken bottle phenomenon, the equipment will appear after a period of time will increase the gap between the indexing box phenomenon, serious production can not be, according to the overhaul plan for the replacement of the indexing box and the relevant auxiliary components for refurbishment or replacement, after the overhaul of the equipment is basically running normally.
5, purified water pipeline construction: according to the new version of the GMP requirements, clean areas are not allowed to use potable water, the use of maintenance time to remove the clean area of the water pipeline, increase the purified water pipeline.
6, the sterilization lifting platform for transformation: sterilization on and off the bottle machine lifting platform due to the bottom of the uneven or not firmly fixed, often leading to platform shifting or shaking, up and down the bottle when the bottle is too much broken bottle, in response to this phenomenon by the security personnel consultation decided to pave the bottom of the platform with iron plate. After the equipment remodeling platform solid, broken bottle phenomenon greatly improved.
Fourth, strengthen equipment management, to ensure normal production
1, on the management of equipment: Over the past year, we conscientiously implement the implementation of the company's implementation of the equipment inspection system, to further strengthen the management of equipment in all aspects of the work, and at the same time added some of the contents of the equipment management system, management from the system, so that the workshop equipment to maintain normal operation, no major equipment accidents occurred. Normal operation, no major equipment accidents.
2, in the case of normal production and normal operation of the equipment, the use of shift changeover time on the preservation of the position of the technical competition, the purpose is to improve the overall level, to strengthen the learning of business knowledge, should know the equipment should be further familiar with and master. Through the production equipment of the technical competition, the staff are from the great harvest, but also inspired the preservation post newcomers to learn enthusiasm, their own business level has been improved.
Fifth, the management of spare parts
Spare parts is to ensure the stability of the premise of normal production, although the Department of Enterprise Management and the equipment section of the monthly inventory of spare parts check basically meet the requirements, but there are some shortcomings. Cartoning machine due to synchronous belt no inventory and affect the production, the actual use of the process of some abnormal loss, etc., in the future work of spare parts management will be the focus.
Sixth, there are shortcomings in the work
Looking back on the past year, although we have made unremitting efforts, and also made many achievements, but there are also many shortcomings and problems:
1, in the area of energy saving, especially in the management of water, electricity, steam (gas) is not meticulous enough. Some of the phenomenon of running and leaking is not resolved in time, individual positions after the shift, the light is not extinguished, the compressed air leakage of the pipeline and other phenomena have caused economic losses to the workshop.
2, the equipment management work is not detailed enough to be further improved, the equipment inspection work supervision is not timely, equipment lubrication and maintenance, maintenance, there is a big gap, especially after class equipment maintenance system to be further improved.
3, the management of spare parts is not in place, need to further refine the management.
4, the equipment transformation work is not done carefully enough, especially the subjective initiative of the preservation staff is poor, in the future equipment transformation work to stimulate their enthusiasm.
5, the implementation of safety management work is not fine, in the inspection process on the violation of the operation or arbitrary dismantling of safety guards or post assessment is not enough, on the failure to wear helmets in accordance with the provisions of the inspection is not in place, there is a sense of fluke.
VII, 20XX year work plan
1, around the workshop developed 20XX year work objectives, active work, and strive to complete the workshop set the indicators.
2, in the energy saving and consumption, especially water, electricity, steam (gas), increase in the production process of monitoring work, in order to ensure normal production under the premise of the end of production or shutdown rest, increase the people away from the lights, no shutdown, non-stop water and other energy waste phenomenon of the assessment efforts.
3, to strengthen the fine management of equipment, equipment before the shift does not spot check or after the shift maintenance is not in place to increase the supervision and assessment of positions or personnel, and strive to ensure that the equipment integrity rate of 100%.
4, to strengthen the management of equipment spare parts, to ensure adequate supply of spare parts, the limit to meet the needs of production, and try to avoid the phenomenon of insufficient supply of spare parts to affect production.
5, strengthen safety management, and strive for annual safety zero accident.
In short, in the work of 20XX to their own strict requirements, as the saying goes, if you do not advance, you will fall back, in-depth study of professional knowledge and GMP knowledge, armed with theoretical knowledge of their own, the pursuit of a pragmatic attitude, with a pragmatic attitude to every job. High-speed efficiency to complete each job, and strive to work in 20XX not only their own quality and quality of work has a new improvement, but also to make this new force accounted for the majority of the preservation team has a new improvement.