Equipment safety management system
1 General principles of management of the safe use of equipment
1.1 Strictly implement the national "safety first, prevention first!
1.1 Strictly implement the national policy of "safety first, prevention first", enhance the concept of the rule of law, and strictly abide by the implementation of the party and the state policies and decrees related to production safety, labor protection, laws and regulations, and safe operating procedures and production safety rules and regulations.
1.2 Where plants, facilities and equipment do not meet the requirements of production safety, employees have the right to report to their superiors, and in the event of a serious threat to life safety and equipment safety, employees have the right to refuse to operate and report to the leadership in a timely manner.
1.3 Labor protective equipment must be worn in accordance with the regulations before work. It is not allowed to wear earrings, rings, necklaces, nail sets and other jewelry and non-operating supplies into the workplace when going to work. Female workers must put the hair braid into the work cap before entering the workplace and checking the operating equipment. The equipment operated must be ready to eliminate the hidden trouble. Protective signals, insurance devices are complete, sensitive and reliable, well lubricated to ensure equipment safety.
1.4 Concentrate on the work, adhere to the post, do not allow their work to others without authorization. Adjustment of equipment, dismantle the protective device should first shut down the power.
1.5 Strictly implement the shift handover system, before leaving work must cut off the power supply gas source according to regulations, clean up the work site.
1.6 inspection, repair of mechanical and electrical equipment, must hang a blackout warning sign, non-staff is strictly prohibited to close the gate.
1.7 All kinds of safety guards, lighting signals, monitoring instruments, warning signs, lightning protection devices are not allowed to arbitrarily dismantle or illegal occupation.
1.8 All electrical machinery and equipment metal casing must have reliable grounding safety measures.
1.9 Work at height must be tied up with safety belts and helmets, electricians must wear insulated shoes and gloves, and it is strictly prohibited to throw tools, materials and other supplies.
1.10 flammable, explosive, corrosive, highly toxic, radioactive and other items must be categorized for proper storage and strict management. Operation users must wear protective equipment in accordance with the regulations.
1.11 A variety of firefighting equipment and tools, according to the fire code placed complete, can not be used casually.
1.12 In the event of a major accident or a vicious attempt to save the scene and protect the scene and immediately report to the leadership and relevant organizations.
2 Equipment fire safety management regulations
2.1 Keep the workshop environment clean, all kinds of materials neatly and away from heat sources, pay attention to indoor ventilation.
2.2 Ensure the smoothness of the fire escape route in the workshop, the entrance and exit, the aisle, it is strictly prohibited to place any items.
2.3 The workshop shall not be connected to the power line, such as really need to be reported to the Ministry of Production for approval by a specialized electrician for the use should be removed in a timely manner.
2.4 Operation and use of equipment, must strictly comply with operating procedures, prohibit unauthorized operation.
2.5 During the operation of the oil boiler, we should strengthen the inspection, and find abnormalities in a timely manner.
2.6 Avoid all kinds of electrical equipment, line moisture and overloaded operation, to prevent short-circuit, causing accidents.
2.7 Prohibit the use of open flames in the workshop, if indeed necessary to obtain the consent of the Ministry of Production, after taking effective safety measures, can be used. The use of the period shall be responsible by a person, after use to ensure proper handling without hidden danger.
2.8 Workshop firefighters should be on time to check all parts of the workshop, found problems reported in a timely manner.
2.9 Firefighting equipment and facilities, must be responsible for a person, placed in a fixed point, regular checks to ensure that intact, available at any time.
2.10 Before the end of the shift, should check all the valves, switches, power supply in the workshop is disconnected, to confirm the safety of the error before leaving.
2.11 If you find a fire danger to actively fight, and immediately alarm at the same time the leadership report.
3 equipment abnormalities disposal measures
3.1 equipment abnormalities, refers to the equipment in operation, there is a water, electricity, gas, equipment suddenly jammed, the main spare parts fracture, electrical appliances suddenly caught fire and other unpredictable sudden phenomena of the equipment.
3.2 Equipment abnormalities, the site operator should be calm and cool, according to the category of the event, the severity of the situation, one side to take appropriate measures to deal with, one side to report to the leadership, and make detailed records.
3.3 When a sudden power outage is found, all equipment should be disconnected from the circuit to avoid sudden incoming calls, so that the equipment in the unprepared, loaded state to start, and damage to the equipment; found that the water outage, where water-cooled equipment, should be handled in accordance with the shutdown operation; found that the steam outage, where the steam equipment, should be handled in accordance with the shutdown operation.
3.4 The equipment itself abnormal situation (such as equipment suddenly jammed, the main spare parts fracture, electrical sudden fire, etc.), the equipment operator first according to the shutdown operation to deal with, lift the danger, make a good record of the abnormal situation, and at the same time, report to the competent leadership, the organization of the raid repair.
3.5 Equipment abnormalities, maintenance personnel should quickly arrive at the scene, organize personnel to repair, and report to the Ministry of Equipment Management; maintenance personnel to judge, can not solve the problem, there should be a technical backbone of the Ministry of Equipment Management organization to deal with.
3.6 If the equipment abnormality is more serious, the Equipment Management Department should organize repair on the one hand, and recommend alternative measures or adjust the production plan to minimize losses.
4 Special Equipment Safety Regulations
4.1 Steam Boiler Safety Regulations
4.1.1 In order to ensure the safe operation of the boiler, to protect the assets of the enterprise and personal safety, in accordance with the relevant provisions of the national "Work Safety Law", "Interim Regulations on Safety Supervision of Boilers and Pressure Vessels", "Steam Boiler Safety and Technical Supervision Regulations", the regulations are hereby formulated.
4.1.2 These provisions apply to pressurized water as the medium of fixed steam boilers, including coal-fired steam boilers, oil-fired steam boilers, gas-fired steam boilers.
4.1.3 The use of boilers should be in accordance with the Ministry of Labor and Human Resources issued by the factory "boiler registration methods" for registration procedures and boiler technology files, including the installation of boilers and construction of technical documents to prove the quality of information.
4.1.4 Must attach great importance to boiler safety. Each factory director is the first person responsible for boiler safety. Designated full-time responsible for the technical management of boiler equipment, in accordance with the requirements of the regulations to improve the use of boiler management. According to the boiler structure type, combustion mode and the use of the requirements to ensure the safe operation of the boiler operating procedures and explosion-proof, fire prevention, anti-virus and other safety management system, as well as accident handling, and in accordance with its strict implementation. It is strictly prohibited to drink and on duty drinking and off duty.
4.1.5 Formulate and implement the boiler and its safety accessories maintenance and regular maintenance system, with automatic control system of the boiler and boiler safety of various instruments, should also be established to monitor the inspection and regular calibration and maintenance system.
4.1.6 In accordance with the Ministry of Labor and Human Resources issued the "boiler stoker workers safety and technical assessment of management methods" for the management of stoker workers. There is no boiler with the corresponding category of qualified stoker workers, may not use the boiler. Boiler water quality inspector shall be certified by the statutory authorities before taking up their duties.
4.1.7 Boiler pressurized components are damaged, can not guarantee the safe operation of the next maintenance period, should be promptly organized repairs. Any unit or individual shall not force the boiler with hidden safety problems to be put into operation, and the stoker has the right to refuse to operate, and can report directly to the equipment management department of the production headquarters. Major repairs of boiler pressurized components, such as replacement, orthopedics, gouging, refilling of main welds, etc. of the boiler cylinder, furnace guts, head, tube plate, foot ring, header box, shall be carried out by units and individuals with appropriate qualifications recognized by the state function departments. Before repair, there should be drawings and construction technology programs. Repair of technical requirements with reference to the boiler professional and technical standards and relevant technical regulations. Repair is completed, the drawings, material quality certificates, repair quality inspection certificates and other technical information should be deposited in the factory's boiler technology file.
4.1.8 For improving the operating parameters of the boiler and boiler pressurized components of the transformation, the construction of technical requirements should be consistent with the relevant technical standards for boiler manufacturing and installation. Due to changes in structure and operating parameters, water treatment measures and safety accessories should be compatible with the new parameters.
4.1.9 In order to ensure the normal operation of the boiler, shall develop the stoker handover system, and carefully fill in the boiler operation records. It is strictly prohibited to repair the boiler pressurized components under pressure or high temperature of the furnace water, in order to prevent gas and water spraying out injuries.
4.1.10 Non-boiler room operators are prohibited from entering the workplace (including boiler room, coal yard). Outsiders must be approved by the relevant leaders or accompanied before entering.
4.2 Safe operation regulations for water treatment equipment
4.2.1 This regulation applies to the treatment equipment for the production of water and sewage discharged from production.
4.2.2 Pure water equipment safety management regulations:
4.2.2.1 Pure water equipment operators must be familiar with equipment performance and strict operating procedures to ensure the quality of production water and equipment safety, and try to prolong the use of equipment. Observe the instrumentation changes at any time, timely adjustment to the prescribed value. Seriously make a good job of equipment operation and shift records, generally do not cut off the power supply in the control cabinet of the reverse osmosis equipment.
4.2.2.2 Correctly configure the scale inhibitor, flocculant, NaoH solution and add in the correct proportion. Correctly set the backwashing time and frequency of multi-media filter and activated carbon filter.
4.2.2.3 Before starting the raw water pump and the first and second stage reverse osmosis, confirm that the valves are in the correct state, to ensure that the raw water pump, reverse osmosis and pure water inlet and outlet pipelines without throttling.
4.2.3 Safe use of sewage treatment equipment management regulations:
4.2.3.1 Sewage treatment equipment operators must strictly implement the country's "Environmental Protection Law" and sewage treatment system operating procedures. The sewage treatment process should achieve the reliability of the water storage process, the scientific nature of the oxidation process, the stability of the precipitation process, the safety of the utilization process, to ensure that the discharge standards.
4.2.3.2 The operator must make frequent inspections, start the grill and decontamination machine in time, and clean up the grill dregs in time. Take precautions according to the weather conditions of the day. On time to the oxidation pool supply and water quality changes, check and adjust the growth of microorganisms, check and operate the sedimentation tank, so that the treated sewage meets the discharge standards.
4.2.3.3 Regularly clean the fan filter, timely replacement of fan gear oil, check the fan cooling oil level conditions and water pumps with or without clogging phenomenon, to ensure that the equipment operates normally, and to strengthen the daily maintenance and repair of equipment.
4.2.3.4 Carefully do the operation and running records, troubleshooting hidden problems in a timely manner, to ensure that the equipment is safe and economic operation. Regularly remove the sludge pool, keep the working environment hygienic and clean.
4.3 Refrigeration equipment safety regulations
4.3.1 This regulation implements GB9237-2001 "refrigeration and heating with mechanical refrigeration system safety requirements". It applies to the refrigeration equipment and cold storage with ammonia (R717) and fluorine (R22) as the working medium.
4.3.2 Refrigeration operators must be assessed by the national statutory bodies and obtain the appropriate operating certificate before they are allowed to work.
4.3.3 Refrigeration operators on duty, must always maintain a good state of mind, ready to deal with possible equipment accidents. Ensure the safe operation of refrigeration equipment. Strictly implement the temperature requirements of the warehouse to maintain the quality of stored goods. Save energy.
4.3.4 Refrigeration operators to strengthen the sense of responsibility, and strive to learn refrigeration safety operation technology, eliminate hidden equipment, strictly comply with the rules and regulations and operating procedures, and strive to learn refrigeration technology, and constantly improve the level of business, to prevent the occurrence of sudden accidents of equipment. To do four things: to ensure the safe operation of refrigeration equipment; to ensure the temperature of the warehouse and pool; to minimize the condensing pressure; to give full play to the refrigeration efficiency of the equipment, reduce water, electricity, oil, ammonia (fluorine) consumption. Four diligence: diligently look at the meter; diligently touch the temperature of the machine; diligently listen to the machine running with or without noises; diligently understand the production of ice and the warehouse in and out of the goods. Four timely: timely oil release; timely frost; timely air release; timely removal of condenser scale.
4.3.5 Must truthfully fill in the refrigeration operation records, supervise the work of the warehouse, reduce the time and number of times in and out of the warehouse, in order to control the degree of fluctuation of the warehouse temperature. Regularly do a good job of inspection tours, close monitoring of equipment operation, lubrication, cooling, pressure, temperature and other parameters and timely adjustment. Always pay attention to fire prevention, anti-theft, anti-freezing, anti-leakage. Each unit of the library room call for help signal must be kept sensitive and reliable. Firmly stop the illegal operation of others, refuse to carry out the illegal command of others. Strictly prohibit drunkenness on duty. Ensure safe operation.
4.3.6 When dealing with refrigerant leakage accidents, should use gas masks, latex gloves and other necessary protective equipment, shall not cause environmental pollution and excessive emissions. When the temperature reaches below freezing, after the shutdown to exhaust the equipment, pipeline water to prevent freezing and cracking equipment and pipeline.
4.3.7 Must be equipped with and correctly use the fire fighting equipment, protective equipment, tools, etc., and to do fixed-point storage, regular inspection and replacement.
4.3.8 Carefully monitor the cold storage equipment and ancillary facilities, found damaged, timely repair. Keep air circulation in the machine room, warehouse, machine room, power distribution room is strictly prohibited smoke and fire.
4.3.9 The custodian of the cold store must be familiar with the structure, temperature and characteristics of the stored goods. When storing goods in the wall of non-masonry structure, they must be stacked neatly and stably, and the distance from the wall shall not be less than 40 centimeters. Unstable goods are prohibited from super-high storage.
4.3.10 Storage of goods must adhere to the reasonable categorization, first-in-first-out, easy access, stacked firmly, classified and labeled storage, leaving enough ventilation and cooling and forklifts, personnel in and out of the channel. Make full use of the warehouse space, reasonable storage of goods.
4.3.11 Strengthen the entry and exit time, library temperature requirements, the number of varieties, personnel and other registration and management, reasonable and integrated arrangements to minimize the entry and exit time, reduce the frequency of entry and exit, to ensure the safe storage of cold storage, economic operation.
4.3.12 Deteriorated goods are prohibited from entering the warehouse, often check the quality of goods in stock, found abnormal, identify the reasons and report to the competent authorities in a timely manner.
4.3.13 No private storage of goods in the warehouse on behalf of the goods, no sealed package without the odor of the goods into the warehouse.
4.3.14 Often keep the warehouse hygiene and cleanliness, so that the goods are neatly arranged, the ground is not water, no dust, no debris, no stains on the walls, unused items, trays, barrel lids, and other debris, at any time to remove.
4.4 Forklift Equipment Safety Regulations
4.4.1 Forklift trucks shall be operated only by those who have received special training from the state statutory authorities and hold valid certificates, and it is strictly prohibited for non-drivers to operate the trucks. Drinking and driving is strictly prohibited.
4.4.2 Forklift truck drivers must comply with the rules of motor vehicle traffic in addition to these regulations.
4.4.3 Check whether the components are normal before work, especially the operating system, lifting system, sound, signaling, braking mechanism, etc. must be intact and reliable, otherwise it is strictly prohibited to go out of the vehicle.
4.4.4 The driving speed shall not exceed 15KM/h in the factory, and 5KM/h in the factory building for entering and exiting or backing up.
4.4.5 The forklift shall not be overloaded.
4.4.6 The lifting objects must be placed smoothly according to the center of gravity of the shape, the height must not obstruct the driver's vision, the width must not exceed the bodywork, the maximum outside dimensions are 500mm on each side, and the length extending out of the front of the bodywork must not be more than 500mm.
4.4.7 Forklift trucks must be tilted inward with the lifting frame tilted at a height of 10-15° when traveling. The forks must be 300mm above the ground, not more than 500mm.
4.4.8 Lifting of the load must be done only when the forklift truck is not in motion, and it is prohibited for people to stand or pass under the lifted goods.
4.4.9 It is strictly prohibited for any person to travel with the forklift truck or the load.
4.4.10 Shovel lifting flammable and explosive and other dangerous goods should strictly comply with the relevant safety regulations.
4.5 Safe operation of the air compressor group
4.5.1 Every day before the use of the connecting parts should be checked for looseness, such as to immediately tighten.
4.5.2 The pressure gauge should be returned to "0" before starting.
4.5.3 Hop the total power supply, open the air compressor, when the air pressure in the tank reaches 0.05-0.1Mpa, open the lower part of the gas storage tank discharge valve, drain the tank of dirt, close the discharge valve.
4.5.4 When the exhaust pressure is close to 0.75Mpa, gently pull up the top bar of the safety valve, the safety valve should produce discharge action.
4.5.5 When the exhaust pressure is close to 0.75Mpa, the pressure switch should be able to cut off the power supply to stop the compressor.
4.5.6 Shut down the air compressor at the end of each day's use, and open the discharge valve in the lower part of the storage tank to release the dirt in the tank.
4.5.7 When the air compressor is running, at least two inspections per shift should be made to check whether there is any abnormal sound or vibration in the operation of the air compressor, and if any abnormality is found, it should be shut down immediately for repair.
4.5.8 In summer, the relative humidity is large, to check the air-water separator once an hour, such as water in the separator to be released.
4.5.9 Air compressor muffler filter should be cleaned once a month.
4.6 Equipment maintenance safety regulations
4.6.1 Before work, you must wear the required labor protection equipment. It is strictly prohibited to work under the influence of alcohol.
4.6.2 When disassembling and installing the equipment, you must understand the performance, role and importance of each part of the equipment, and disassemble and install them in order.
4.6.3 When disassembling, pay attention to the presence of elastic parts to prevent sudden ejection and injury.
4.6.4 When repairing the equipment, first cut off the power supply and the contact part, and put up the warning sign of "Someone is repairing the equipment, prohibit the use of it" to prevent accidents.
4.6.5 The use of running lights, the voltage should not exceed 36 volts.
4.6.6 Warning signs should be put up when working at height to avoid the danger of others entering.
4.6.7 When working on a ladder there must be someone to hold the ladder or use a safe non-slip ladder.
4.6.8 When the equipment test run must first check the electrical situation, and then carry out the air running. Check whether the lubrication system is good, mechanical operation is normal.
4.6.9 equipment after testing all good, clean up the work site, delivery and use.
4.7 Electrical safety operation rules
4.7.1 This regulation is suitable for internal and external electrical operators.
4.7.2 Electrical appliance operators must be examined by the state statutory departments and obtain qualified certificates before being allowed to work. It is strictly prohibited to work under the influence of alcohol.
4.7.3 Before going on duty, you must wear the required labor protection equipment and work strictly according to the regulations.
The metal casing of the charged equipment must have a reliable grounding device, grounding resistance shall not be greater than 4 ohms, found that poor grounding and corrosion and oxidation of the Department to be replaced or repaired in a timely manner.
4.7.4 When the power outage maintenance equipment must be in the power outage of the control cabinet to hang "prohibit closing" warning signs to prevent accidents.
4.7.5 Timely maintenance and troubleshooting of all kinds of electrical appliances, electrical equipment is often in good condition.
4.7.6 Fuse fuse assembly in strict accordance with the provisions.
4.7.7 All electrical cabinet doors shall not be open and keep clean and intact, electrical cabinets are not allowed to place flammable and explosive products and accumulation of other items.
4.7.8 After the repair work to clean the site, counting tools. Work tools and materials shall not be forgotten in the electrical equipment. Check the equipment circuit for short-circuit phenomenon and the phenomenon of ground, prove that there is no error before use.
4.7.9 In case of electrical fire, first cut off the power supply and then remedies, to prevent electric shock in the remedies.
4.8 Dosing safety regulations
4.8.1 Reasonable wear labor protection equipment and check the safety of the equipment used.
4.8.2 After entering the workshop, the raw pulp (juice concentrate) and all kinds of raw and auxiliary materials, first check the variety, quantity and the shift dosage whether it is consistent, and then rinse the dust on the surface of the container with water, in order to prevent the impurities and dust from mixing.
4.8.3 Before the operation should check the water, electricity, gas, steam supply and the equipment connected to the correct, equipment in operation found in the sound abnormalities, according to the situation immediately stop, and report to the relevant personnel for overhaul.
4.8.4 Machine operation should not wipe and adjust the transmission and pressure with parts, components.
4.8.5 Equipment operators must understand the performance of the equipment, structure, principle of action and a variety of fault characteristics of the causes and methods of prevention and elimination.
4.8.6 Keep the dosage room clean, used up tools in a fixed position.
4.9 Filling safety regulations
4.9.1 Before work, wear good labor protection, check whether the equipment is running normally, and do a good job of production preparation.
4.9.2 Turn on the water, electricity, steam, compressed air, whether the various instruments and meters indicate normal, the valves, control buttons are in the correct position.
4.9.3 Check steam, sterilizer all parts are working properly, connecting piping is correct and reliable.
4.9.4 Whether the sterilization temperature reaches the standard requirements, pay attention to temperature changes.
4.9.5 Do a good job in the molding area and the process of cleaning and sanitation.
4.9.6 Remove the connecting tube, install the de-bubbling head, and spray the sterilizing solution.
4.9.7 Check whether the concentration, temperature and spraying of hydrogen peroxide are normal.
4.9.8 When the machine is running, should not be wiped to touch the running parts and adjust the tightening of parts with pressure.
4.9.9 found in the operation of the lack of oil, power supply voltage, current and equipment sound and work phenomena such as abnormalities, depending on the situation, immediately report to the immediate superior or stop (machine), and fill in the details of the shift operation record, make a good handover inspection work.
4.10 Sterilization safety regulations
4.10.1 The operator must be familiar with the structure of the sterilizer, performance, principle, the pipeline and all the devices work and construction.
4.10.2 When on duty must be in accordance with the provisions of wearing good labor protection equipment.
4.10.3 Check all kinds of pipelines and valves, there should be no leakage phenomenon, or stop (car) maintenance.
4.10.4 All kinds of electrical instruments, pressure gauges, etc. must be complete, sensitive, effective, accurate instructions, or stop using.
4.10.5 Check the mechanical connection of the equipment, pumps, valves and various transmission components are operating normally.
4.10.6 Check and adjust the sterilization temperature to meet the standard requirements.
4.10.7 Adjust the parameters within the standard values.
4.10.8 Keep the workplace clean and sanitary.
4.10.9 Strictly abide by the shift handover system, the shift handover person carefully fill in the details of the operation of the shift, and do a good job of handover inspection.
4.11 Dangerous goods application equipment safety regulations
4.11.1 Dangerous goods refers to the production of acids and alkalis such as nitric acid, phosphorus nitrate, caustic soda, hydrogen peroxide, etc., such as the custody of the use of improper, easy to cause harm to the person, the equipment of the product.
4.11.2 Dangerous goods must establish a strict management system, designate a person responsible for the custody, receipt, withdrawal. According to the requirements of the equipment process, classification, partition use and management. Any non-direct use of the operator shall not be unauthorized use, misappropriation of dangerous goods.
4.11.3 Strict operating procedures, must wear appropriate protective equipment (latex gloves, protective aprons, gas masks, water shoes, etc.) before operation.
4.11.4 The transportation of dangerous goods must be escorted, closed containers, no running, bubbling, dripping, leaking.
4.11.5 Dangerous goods must be used in accordance with the amount of the day to lead out, not to be used in excess. Dangerous goods not used up on the shift, must be returned to the warehouse on the same day, and timely return of empty drums (bottles) and other containers.
4.11.6 The use of dangerous goods places, must be set up near the spray facilities, in case of accidents in time to dilute the rinse disposal.