DNC (Distributed Numerical Control) as a CNC equipment networking management system, its main function is through a server, the production site of all the CNC equipment for centralized networking management, programmers can program their own computers, and uploaded to the DNC server specified directory, and then the field After that, the operator of the equipment can send "LOAD" command through the CNC controller of the equipment to download the required program from the server, and then send it back to the server through the DNC network after the program is processed, so that the program administrators or craftsmen can make comparisons or archive the program. This approach greatly reduces the preparation time of the CNC program, eliminating the personnel in the process room and the equipment end of the run, and can completely ensure the integrity and reliability of the program, eliminating many human-caused "mistakes. Most importantly, through the DNC system, can realize CAD / CAM and computer-aided production management system integration, is another form of machining automation.
The traditional DNC system can only realize the function of program transmission. With the development of information technology, the current DNC system has been developed to integrate part of the manufacturing execution system (manufacturingexecution system, referred to as MES) function of the system software. As early as the early 1990s, the U.S. Gallup DNC system gives DNC a broader connotation: production equipment and workstation intelligent networking management system, which is the world's earliest and most mature use of the "Internet of Things" technology - shop floor The "Internet of Things" is the earliest and most mature "Internet of Things" technology in the world - the "Internet of Things" in the workshop. It not only enables all CNC machining centers, intelligent industrial robots, automated production line PLC work centers and all other industrial equipment to be networked online, but also effectively manages the production equipment, machining procedures and work station information, realizing the networked management of the workshop production equipment, so that the management level of the enterprise has been improved to a new level.
Gallup DNC is an automated manufacturing equipment and production information management system based on Windows 32-bit and 64-bit operating systems, which gives traditional industrial DNC (Distributed Numeric Control) a deeper and broader application meaning. Gallup not only enables all CNC machining centers, intelligent industrial robots, automated production lines, PLC work centers and all other industrial equipment to be networked online, but also effectively manages equipment information, machining programs and work stations. Gallup DNC not only integrates seamlessly with other Gallup product management systems, but also provides a high degree of integration with third-party information management systems such as MRPII/ERP/PDM/CAPP/MES/CAD/CAM.
Why Gallup DNC:
Gallup DNC is a mature product that has been in practice for more than 20 years, with more than 200,000 applications worldwide. Gallup DNC doesn't stop there, and is still always updating and advancing its software.
Gallup DNC supports up to 4,096 simultaneous devices on a single PC.
Gallup DNC recognizes all controller types compatible with all CNCs.
Gallup DNC supports multi-threaded, bi-directional transmission of uploads and downloads as well as high-speed online machining.
Gallup DNC supports multiple port communication protocols including RS232, RS422, TCP/IP, FTP, LPT, and PLC, among others.
The Gallup DNC is capable of providing a variety of networking solutions (Flex, Flex/1, Flex/N, Flex/W).
Gallup DNC provides a networking platform to improve and efficiently manage your shop floor CNC machining programs.
Gallup DNC features the familiar Office?and Windows?interface, making it easy to get started and use.
Gallup DNC features over 100 flexible command components that can be combined with any customized proprietary DNC protocol.
Gallup DNC not only integrates seamlessly with other Gallup products, it also integrates with your existing third-party enterprise information management systems and tools, such as MRPII/ERP/PDM/CAPP/MES/CAD/CAM, and supports the three major open relational databases, namely Access, SQL Sever, and Oracle.
Gallup DNC has a unique background operation technology and Server Safe?
Gallup DNC provides the world's top industrial-grade brands of high-performance, highly versatile hardware devices, which can ensure the reliability and stability of network transmission.
Main Features:
1. Support up to 4096 CNC devices online at the same time
Gallup's DNC 64-bit system supports simultaneous online networking and multi-threaded bi-directional transmission of up to 4096 CNC devices using only one DNC server (mid-range PC is sufficient), and it can It also allows you to visualize the distribution and management of your CNC equipment.
2. Improve your shop floor workflow
With Gallup DNC, you no longer have to struggle with floppy disks, paper tapes, laptops, or old hardware to download machining programs from your CNCs. Gallup DNC provides a true web-based solution, allowing you to call up programs directly from the server when you need to use them, and then return them to your server to save them when they have been validated or changed in the field. The whole process will become more reliable and everyone will become more efficient.
3. DNC Explorer User Interface
Gallup DNC utilizes the Microsoft Office? and Windows? interfaces to make it easy and accessible for users to operate. The Gallup DNC interface includes mouse drag-and-drop, right-click shortcut menus, cut, copy, and paste, status/toolbar, hot-key functions, tool buttons, and online help. In addition, Gallup DNC can be customized to set the physical configuration of the CNC machine as well as provide more customizable features. ......
4. Remote Request Multi-threaded Remote Request
The Remote Request feature allows each operator to directly connect to the manufacturing machine through a simple operation on the manufacturing machine's end. The Remote Request function allows each operator to directly complete the program call and communication with the DNC server through easy operation on the manufacturing equipment side, allowing the operator to upload and download the CNC machining program he/she wants on the equipment side, avoiding the operator's back and forth between the site and the server or office. Gallup DNC Remote Request has the function of real-time feedback communication error information, and can establish a dialog with the DNC server, so that the operator on the device side can learn the reasons for unsuccessful communication, which is the characteristic function of the Gallup DNC system. In addition to the Remote Request function, the Gallup DNC also has the functions of remote viewing of the file directory, remote automatic naming, remote print control and remote EMC. In addition to the Remote Request function, Gallup DNC also provides remote viewing of file directories, remote automatic naming, remote print control, and remote E-mail transmission, as well as many more remote functions. ......
5. Gallup DNC Connect Client
Gallup DNC Connect provides a PC-based client for viewing, editing, and communicating with NC program management. client. The Gallup DNC Connect interface is intuitive and user-friendly and features a large button interface for touch screen applications.
6. Gallup DNC Documentation Manager (Integrated Browsing)
Stuck in the middle of a cluttered stack of CNC program and production resource documentation? Gallup DNC's Document Manager can help. It supports viewing Microsoft Office documents (including DOC, XLS, PPT, MPP, VSD, etc.) in the same window, as well as .PDF, DXF, DWG, TIF, JPEG, GIF, and other popular file formats.
7.100% Network Compatibility
Gallup DNC supports all operating systems compatible with CNC and your server, such as Window, Linux, Solaris, Mac, VMS, and Unix. The Gallup DNC gives you the flexibility to network your industrial automation equipment using wired or wireless Ethernet protocols and supports network **** sharing, drag and drop of folders, and more.
8. Gallup DNC System Operation Log
Gallup DNC has easy-to-use and detailed logs, which are divided into communication logs and system operation logs, and can be saved in the form of Excel, Access, HTML, and ASCII, which makes it easy for managers to conduct inquiries and system maintenance.
9. Gallup DNC's powerful online help function
Gallup DNC has a convenient and easy-to-use online help function, in the process of using the system, you only need to gently press the F1 key, the computer will pop up the current application interface of all the functions of the detailed help file for you to browse.
Unique leading technologies:
1. Server Safe DNC network system security technology
Gallup DNC with Server Safe server security features, even if the DNC network in the communication during the crash, Server Safe function can let the transfer of the data temporarily cached in the memory of the PC, so that the DNC network can still maintain communication. The DNC network is still able to maintain communication, avoiding transmission interruptions and data loss caused by network instability during DNC transmission. These reliable technologies have become one of the key features that make Gallup's DNC systems the absolute technology leader in the global industry.
2. GELLERUP DNC's Background Running Technology
Are you worried that GELLERUP DNC won't be able to support multiple devices at the same time like other older DNCs? The Gallup DNC is capable of supporting up to 4096 simultaneous communication tasks. Running Gallup DNC is just like running a Windows background service, with the dual-core or quad-core capability of your computer, you can flexibly adjust the amount of system resources consumed to support a large number of devices communicating online at the same time, allowing the manufacturing industry to say goodbye to traditional DNC transmission technology.
3. Production site work center data collection integration (MDC/MES Integration)
Gallup DNC is embedded with production site and station data collection and equipment status monitoring data flow interface channel, supporting Access, SQL Sever and Oracle three major open relational databases.
The production site data collection of MES system can be realized through the DNC network. Data collection can be realized through the DNC network directly into the database for storage. At present, Gallup DNC is the only DNC system in China that has real data integration technology and application cases with MRPII/ERP/MES.
4. Integration of Gallup CNCEditor
Every Gallup DNC license includes a Gallup CNC Editor license, which can be synchronized with 3D animation to show the simulation of CNC program running.
5. Flexible, customizable application and data integration interfaces
The Gallup DNC provides users with an optional SDK (Software Development Kit) for application development and protocol creation. In addition to embedded programming components for customization and system integration, the Data Integration Interface allows the DNC to extend the functionality of the application without any limitations on the development capabilities available, helping the user to truly realize: you can go as far as you want to go.
6. Provide support for Email notification
When you're not on-site, do you need to know the feedback generated by equipment operators during production? With Gallup's DNC system, equipment operators can notify you in real time by sending Email messages as commands on the equipment and station side. For example, if an operator is notified immediately that a file has been modified, a file has been downloaded or uploaded, the machine is machining uptime or downtime, or there is an event related to a part that is currently being machined, Email SMS notification is an obvious solution.
7. Gallup DNC Barcode Solution
The Gallup DNC system has integrated barcode reading and code recognition and analysis capabilities, and is based on the DNC system to directly realize the barcode instruction method of program transmission, data collection and MES system task calling.
8. Gallup DNC User Rights Management
Gallup DNC supports both administrator and general user modes of operation. The system supports user and user management, as well as the setting of usage and access rights for devices, menus, commands, and files.
Gallup DNC global market share of more than 60%, nearly 14 years of project implementation experience in China, and other information technology systems with enterprises to achieve efficient integration of applications, and has a wealth of successful cases. Applicable to major manufacturing industries, especially in the aerospace, military industry, weapons manufacturing, equipment manufacturing, machinery manufacturing, machine tool industry, automotive industry, medical equipment, electrical appliances manufacturing, mold and die industry, electronic science and technology, educational institutions and other fields has occupied a leading position.
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