I, measurement management general principles
II, the flow of measuring instruments system
III, measuring instruments of the periodic calibration system
IV, the use of measuring instruments, maintenance, maintenance system
V, measurement of the supervisory system
VI, measurement of the technical file, the original records and data Management System
VII, measurement assessment, rewards and penalties, compensation system
VIII, measurement of personnel responsibility system
9, energy measurement management system
A measurement of the management of the general principles
I, institutional system:
1, the group company's Safety and Mechanical Department is responsible for measuring the work of the company as a whole, under the leadership of the general manager, unified measurement of the whole company Under the leadership of the general manager, to unify the company's measurement work.
2, the director of the Department of Safety and Mechanical Services presided over the measurement of the company's work, the Department of Safety and Mechanical Services measurement of the administrator is responsible for the specific work of the units and the relevant functions of the measurement of the assigned leader and part-time measurement of a part-time, the company thus formed a complete measurement of the management system in business by the provincial and municipal government measurement of the department's leadership to participate in the measurement of the relevant activities of the Institute of Science and Technology.
Second, the measurement of the functions of the organization
1, the implementation of national measurement of decrees, policies and relevant regulations, the development of the company's measurement management system and development
Development planning, the formation of the company's measurement management system.
2, the gradual establishment of the company's required measurement standards to ensure accurate and reliable transmission of value. Responsible for measuring
measurement technology.
3, unified management of measuring instruments and facilities.
4, the organization of measurement and testing, to provide measurement assurance.
5, unified management of measurement personnel assessment and training.
6, the implementation of measurement supervision within the company, with measurement of law enforcement functions, dealing with the company's measurement of tangled
Strife.
Three, measuring instruments and measurement of the detection rate
1, each department should be based on their own work characteristics and measurement requirements, put forward the reasonable equipment of measuring instruments
Program reported to the Department of Safety and Mechanical Services, in order to gradually improve the equipment of measuring instruments.
2, for energy, process control, quality management and business management, the rate of measuring instruments
should reach more than 98%.
3, control process quality measurement and detection rate, material in and out of the measurement and detection rate should reach more than 95%.
Four, the management of measuring instruments
1, various types of standard measuring instruments.
2, length, temperature, mechanics, electromagnetism, acoustics, modern measuring instruments and electronic instruments, analytical instruments and other types of measuring instruments in use.
Two flow of measuring instruments system
One, the requisition is a fixed asset testing equipment, should be required by the Department of Safety and Mechanical Services to the group company to put forward the plan, the Department of Safety and Mechanical Services in accordance with the production needs of the audit, and the preparation of the requisition report for the approval of the general manager, entrusted to the supply department to purchase.
Two, any department or individual, shall not purchase testing equipment at will.
Three, the procurement of testing equipment and measuring instruments should ensure the quality, and must have product certification, instructions and other technical information and complete spare parts, is strictly prohibited the purchase of non-standard measuring instruments.
Four, the departments need to add unplanned testing equipment and measuring instruments, to submit a written application for approval by the department in charge of the leadership, according to the batch number of cards, accounting issued.
Fifth, where the transfer of the department or change the type of workers, measuring instruments must be returned according to the original number, and shall not be transferred privately or without reason, or according to the compensation system to deal with. Measuring instruments back at the same time, cancel the registration card, and immediately arrange for overhaul into the warehouse.
VI, due to improper operation or poor storage caused by damage to measuring instruments, loss, the responsible person should be compensated according to the compensation system.
VII, normal wear and tear can not be repaired or no repair value of measuring instruments, the use of the department can be downgraded to use or scrapped, recorded in a timely manner in the "measuring instruments cycle verification monthly statement", and approved by the department head. Scrapped measuring instruments should be noted from various types of books.
Three measuring instruments of the periodic calibration system
I, in use testing equipment must be regularly checked according to the weekly inspection program weekly inspection, its weekly inspection rate of 98% or more. The use of the department in December each year will be the second year of the weekly inspection program reported to the Department of Safety and Mechanical Services, the use of the department is responsible for the implementation of the Group's Safety and Mechanical Services Department for supervision.
Second, the testing equipment in use by the unqualified or over the cycle of all stop using, and put forward the treatment of timely report to the group company's safety and mechanical department for the record. Otherwise, all the consequences caused by the responsible person.
Three, calibration testing equipment, must fill out the calibration records and properly preserved.
Four, the newly launched testing equipment, qualified by the test, need to be numbered, fill out the account card, to determine the test cycle can be used.
Fifth, in the cycle of failure or for other reasons detection equipment, can not be used, should be identified by the unit to report to the Department of Safety and Mechanical Services, after overhaul can be used.
Sixth, the use of the department of testing equipment in use, testing equipment, according to the proportion of 10%, a monthly sampling, and seriously make a good calibration records. Does not meet the accuracy requirements, should be sent for repair in a timely manner.
Four measuring instruments, the use of maintenance, repair, maintenance system
One, each unit of measuring instruments to be fixed person custody, the establishment of the account card, to maintain the account, card, object, number in line.
Second, by the unit and the individual custody of measuring instruments, should be frequently checked, refueling, rust, to maintain the integrity of measuring instruments.
Three, to take care of measuring instruments, do not litter, is strictly prohibited when the machine is running to measure, to prevent wear and tear of the surface, heavy pressure put, timely maintenance after use.
Four, after the use of measuring instruments, should be loosened fastening screws, wipe the oil into the box.
Fifth, the maintenance of surface gauges, in addition to measuring the head surface can be coated with oil to prevent rust, other places can not be coated with oil, wipe with a cloth can be.
VI, measuring instruments operators, must be familiar with its performance, structural principles, according to the regulations.
VII, measuring instruments in the use of the process, such as the discovery of anomalies, it is strictly prohibited to dismantle, adjusted, and therefore the damage caused by the circumstances of the responsibility.
VIII, instrument optical mirrors, it is strictly prohibited to touch the fingers, maintenance in accordance with the prescribed procedures.
V Measurement Supervision System
I, General:
1, the implementation of measurement supervision system is to ensure that the production of enterprises to achieve the best economic and social benefits of the prerequisites. Therefore, the whole process of enterprise production, must strengthen the measurement of management and supervision.
2, measurement supervision work by the group company's safety and mechanical department is responsible for.
Two, content
1, a variety of measuring instruments must be sent for inspection on a regular basis.
2, a variety of measurement and testing data must be certified by sampling. Those who are not responsible for or falsification, to be held accountable and dealt with seriously.
3, the correct and the use of measuring instruments, weekly inspection period of the measuring instruments in use, such as substandard, should be reported in a timely manner, as soon as it is found, the responsible person in accordance with the relevant system of treatment.
4, carefully do a variety of original records, and properly stored, shall not be arbitrarily altered and lost.
Six technical files, original records and information management system
A measurement of technical information, original records, statistical reports, certificates, signs is to assess the level of measurement, to strengthen the measurement of an important basis for management, must be complete, reliable data, special custody.
Two, the measurement of technical files and records are: measurement of personnel inventory; measuring instruments books (ledger, sub-ledger); weekly inspection schedule; various types of standards and supporting instrument technical description; historical record card; various types of measuring instruments and scrapping of accidents; measurement of the maintenance of the original records; meter reading records; vehicle warranty process, the quality of the main reference number of test records.
Three, the above information should be yearly or monthly bound book by the person unified custody. If lost, according to the reward and punishment system. Original records of the custody period, in principle, not less than one year.
Four, product certification, calibration certificates, certificates of conformity is the basis for the normal use of measuring instruments. Measuring instruments in use must have a conspicuous certification mark, the use of the department and the unit should be properly maintained, shall not be painted to cover. For damage to the sign of behavior, should be criticized or punished.
VII measurement of the assessment, rewards and penalties, compensation system
One, General
According to the "People's Republic of China *** and the State of Measurement Law", "Measurement of the implementation of measures for the management of the National Factory and Mining Enterprises," and other relevant provisions, in order to further strengthen the measurement of the management, the development of the system as a supplement to the company's system of economic responsibility, and a separate assessment.
Two, awards
The completion of the following six indicators of the Department of measurement awards:
1, the successful completion of the measurement of the company's work;
2, in the use of measuring instruments, no damage, no loss, a fixed point responsible for the custody of the person;
3, the work of the site without the scrapping of the super-cycle and the measurement of measuring instruments without number;
4, according to the weekly inspection schedule to send the inspection;
4
2, measuring instruments account, card, thing, number in line.
6, a variety of measurement reports filled in a timely and accurate.
Three, penalties
1, where there is no incentive to complete the measurement of the conditions, deduct the department's commission for the month, one of which is not completed by deducting the department's commission for the month of 1% of the total, and so on.
2, not numbered, accounted for the gauge is called black gauge (except for a one-time verification of the gauge), in the work site is not allowed to appear and the use of black gauge, once found, in addition to confiscation of the gauge, and a fine of 10 yuan.
Four, measuring instruments compensation system
1, where the unit or individual receiving measuring instruments, due to loss, damage, by the unit measured by filling in the measuring instruments compensation notice, according to the use of measuring instruments, the remaining value of the compensation amount, the unit to be verified by the manager-in-charge of the approval, the office for the record, eliminating the account, and finally to the Ministry of Finance for the deduction.
2, due to poor storage, littering, throwing bad, damaged and curious and privately disassembled to waste measuring instruments should be compensated.
3, poor storage and loss of measuring instruments should be compensated.
4, for theft, theft and sale of measuring instruments, in addition to doubling the compensation, but also depending on the circumstances of the appropriate administrative treatment.
5. For those who take the measuring instruments indiscriminately, if found once, 20% of the bonus of the month will be deducted, and those who do it for many times will be dealt with according to the above article.
6, compensation depending on the severity of the case, old and new gauges, the use of years, the price of high and low respectively, according to the proportion of the original price of compensation. Lost gauge compensation ratio are: 80% for less than one year after the start, two to four years for 50%, more than five years for 30%. Those who damage without reason will be compensated, indemnified and administratively sanctioned depending on their attitude of awareness and degree of inspection.
7, the original storage box with the gauge is damaged or lost, depending on the value of the compensation, tentatively set at 1-10 yuan.
VIII measurement of personnel responsibility system
A, the company's manager:
1, familiar with the measurement and implementation of laws and regulations, inspection and supervision of the company's measurement of the implementation of the management.
2, the finalization of the measurement of work plans and development plans.
3, the approval of the company's measuring instruments and measurement of funding plans, and constantly improve the measurement of detection means.
4, leading the activities of the company's measurement management network, the measurement of the work to the production and operation of the agenda. Regularly held measurement work conference, research and layout of the company's measurement work.
5, the finalization of the company's metrological personnel training program, to take practical measures to continuously improve the company's metrological personnel business and technical quality.
6, the approval of the measurement of rewards and punishment decisions.
Two, measurement of the administrator:
1, familiar with the national measurement of the law and the company's measurement of the management system, in the work of conscientious implementation.
2, master the structural principles and technical requirements of commonly used measuring instruments, regular spot checks of measuring instruments accurate and intact state. Problems found in a timely manner to help deal with.
3, the development of the company's measuring instruments equipped with plans.
4, is responsible for the new purchase of measuring instruments and compulsory inspection of measuring instruments to send the work of the original technical requirements can not meet the measurement of instruments proposed degradation or abolition of the views.
5, the establishment of measurement technology files, management of measurement technology information.
6, measuring instruments to assume the general account, do a good job of classification card work, good management of the account card, so that the total account card and the sub-account card in line.
7, bear the purchased measuring instruments into the warehouse numbering work.
8, after the establishment of the highest standards in the company, is responsible for overhauling the length and the meter type of measuring instruments.
9, do other work assigned by the superior.
Third, the department measuring work in charge of leadership:
1, the organization of the department staff to seriously study and implement the "National Measurement Law" and the measurement of regulations, documents, and improve the measurement of the staff's awareness.
2, around the company's annual measurement of work objectives, is responsible for the development of the annual measurement of the department's work plan, according to the measurement of instruments equipped with a rate of not less than 98% of the target, realistic preparation of the unit's measurement of instruments equipped with the plan.
3, according to the metrological test shall not be less than 95% of the indicators, carefully supervise the testing of measurement test points, and designate a person to do a good job in the testing of data testing point of the record, and properly stored, as the basis for acceptance.
4, the violation of measurement management rules and regulations, is responsible for identifying the reasons, responsibilities, and put forward treatment opinions reported to the Department of Security and Mechanical Services.
Four, part-time measurement administrator:
1, publicize and implement national measurement regulations, orders and measurement management system, strict implementation of the verification system for the transfer of quantitative value provisions and verification procedures. Under the leadership of the Department of Security and Mechanical, respectively, responsible for the measurement of the management of the department.
2, responsible for the management of measuring instruments in this unit of the department, the establishment of measuring instruments account, unified number, classification card. To do accounts, cards, things in line.
3, the development of the department's unit of measuring instruments weekly inspection program, and is responsible for sending the inspection. The super-cycle inspection and calibration of measuring instruments and the use of non-conformity, the proposed treatment, reported to the leadership of the department approved the implementation.
4, is responsible for filling out the weekly inspection of measuring instruments (including the rate of inspection, weekly inspection pass rate, sampling pass rate) as the basis for assessment.
5, the development of the department's measurement of the unit management system, and carefully implemented.
6, according to the need to supplement, update the views of the measuring instruments, reported to the department in charge of measurement of leadership, by the department in charge of the leadership of the preparation of measuring instruments equipped with plans to validate the purchase.
Nine energy measurement management system
A, energy measurement of the management scope:
1, water, electricity, coal, oil in use measuring instruments.
2, energy measuring instruments equipped with audit.
1, the detection rate of energy measurement and testing points.
2, energy measurement indicators:
Water, electricity, coal, oil and other energy measuring instruments equipped with a rate of not less than 98%, the detection rate of energy measurement testing points shall not be less than 95%.
Three specific requirements:
1, water, electricity metering, production and life are separated, separate from inside and outside the plant.
2, the installation of water and electricity meters at all levels must comply with the company's energy management system.
3, the installation of energy metering equipment, according to the measurement network to determine the cleanup, the property company is responsible for the installation.
Four, the cycle of energy measuring instruments verification:
1, the weekly inspection of energy measuring instruments by the use of the department to implement.
2, water, electricity meter weekly inspection to listen to the relevant aspects of the unified arrangements.
3, the calibration records of the above items by the use of departmental statistics on a monthly basis, bound into a book (ledger) properly preserved.