If you want to open a processing factory, the specific process is to select a small yam site, then build the factory, and then go to the Industrial and Commercial Bureau. Apply for a license, that's it, and then for the general price, 2 million is enough
The mold opening cost of silicone products is generally evaluated based on the complexity of the product structure, size and demand. Prices vary from product to product and there is no specific standard. Conventional silicone molds generally cost from a few thousand to ten thousand, and only some products with complex structures cost more than ten thousand. Many people may be surprised when they see this price. The mold cost is higher than the price of their entire batch of products and think it is too expensive. In fact, silicone molds are the cheapest among molds, while liquid injection molds are more expensive, with molds costing tens of thousands or even hundreds of thousands.
The customers of silicone products factories are basically factories. When the quantity is large and long-term, it is very cost-effective to open a custom mold. A set of molds can be mass-produced a few times and the cost can be recouped. Like some of our customers, a set of molds produces hundreds of thousands or even millions of products, and the mold fee is nothing compared to the product value.
The equipment required for silica gel production is as follows:
1. Material preparation requires a rubber mixing machine, an electronic scale, and a cutting machine
A rubber mixing machine, It is used to add vulcanizing agent, color paste and other additives to the raw materials. This is a process that cannot be omitted.
The cutting machine is used to cut the refined rubber material into the required size and shape for molding. For weight, if you only make miscellaneous silicone rubber parts, you can manually mark out the rubber material, and then use a balance to weigh the weight to meet the molding needs. However, when making silicone buttons, especially those with higher load requirements or more colors. button, it is recommended to buy a cutting machine to cut the rubber material. Not only the cutting is accurate, but also extremely efficient.
2. Molding requires a sandblasting machine, a flat vulcanizing machine (hydraulic press), and an air compressor. If you want to produce conductive adhesive buttons, you must also buy a vacuum pump.
Sandblasting machine, after a period of production of the mold, some dirt will accumulate on the surface, affecting production. At this time, the mold needs to be cleaned, and the sandblasting machine is a necessary machine for cleaning the mold
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Plate vulcanizing machine (hydraulic press) is a necessary equipment for molding silicone products. The pressure, mold temperature, vulcanization time and other conditions required for molding are all provided by this equipment.
The function of an air compressor is to compress air and store high-pressure gas. Its function is to assist demoulding.
Vacuum pump, if you are producing conductive adhesive buttons, you may need to place conductive carbon particles on the mold. At this time, you need to use a carbon particle jig. First, use the suction provided by the vacuum pump to remove hundreds of particles. The carbon particles are adsorbed on the carbon particle fixture and then placed into the molding mold at one time. The operation is convenient and simple, and the efficiency is high.
As for silk screen printing, spray coating, laser engraving and other processes, they can be outsourced for processing in the early stages of the factory's establishment.
Fund calculation:
A 6-inch rubber mixing machine costs about 30,000 yuan , the CNC cutting machine is about 30,000, the flat vulcanizing machine is about 100,000, the sandblasting machine is about 5,000, the air compressor is about 3,000, the vacuum pump is about 5,000, it needs about 170,000, and some hardness testers and calipers are needed. , load gauge and other testing equipment, which will cost about 180,000 yuan.