Manufacturing execution system is the U.S. AMR (Advanced Manufacturing Research, Inc.) proposed in the early 1990s, aimed at strengthening the implementation of the MRP plan function, the MRP plan through the implementation of the system with the shop floor operation site control system. The field control here includes PLC programmers, data collectors, bar codes, various measuring and testing instruments, robots, etc. The MES system sets up the necessary interfaces and establishes a cooperative relationship with vendors providing production field control facilities
Gallup MES system, with more than 20 years of global technical precipitation and experience, and nearly 14 years of project implementation experience in China, is applicable to all major manufacturing industries, and can be integrated with other information systems of enterprises. It is applicable to all major manufacturing industries and can be efficiently integrated with other informatization systems of enterprises, and has a large number of successful cases, with more than 80% of users being Fortune 500 companies. Especially in the aerospace, military industry, equipment manufacturing, machine tool industry, automotive industry, medical equipment, mold industry and other fields has occupied a leading position.
The main functions are as follows:
▼Total Quality Management System
Gallup MES system provides an optional set of computerized quality management system solutions integrating supplier management, advance quality planning, data collection, information transfer, data analysis, real-time monitoring, information feedback, process control, document management, complaint management, gauge management, ERP system integration and business decision-making. Networked quality management system solutions. For raw materials into the factory, manufacturing and in the process of user use of the product throughout the life cycle of data, networked, dynamic management, through continuous improvement, to further improve the quality of production management up to the enterprise level of the overall total quality management system (TQM).
▼Comprehensive Management of Manufacturing Data
Comprehensive Management of Manufacturing Product Structure (Supports External Integration and Automatic Data Import)
Comprehensive Management of Manufacturing Process Routes (Supports External Integration and Automatic Data Import)
Comprehensive Management of Manufacturing Work Hour Quotas (Supports External Integration and Automatic Data Import)
Unique Barcodes for Data Correlation and Tracking
Unique Barcodes for Data Correlation and Tracking
Comprehensive basic information is necessary to realize enterprise manufacturing execution management
▼Production Planning Management
Comprehensively manages the entire production process of an enterprise's manufacturing orders
Learns the task status, planned nodes, actual completion nodes, and scrapped quantities of each order, each part, each process, and each group of stations through the different project Kanban boards, Trial cutting quantity, input quantity, output quantity and other real-time information
Through intuitive graphical representation, and color alerts, it enables leaders at all levels of the enterprise, production supervisors, scheduling, etc. to grasp the status of production task execution in real-time and conveniently
▼Capacity Balance Analysis
Through intuitive graphs, figures, it provides the enterprise with the analysis of the task load of work centers/equipments, Department/Shift Task Load Analysis and Work Type Task Load Analysis
Through red warning lines, work centers/equipment, departments/shifts, and work types with overloaded tasks are clearly identified
Through detailed data querying and analysis on a step-by-step basis, it can help planning and scheduling to carry out outsourcing and balancing of tasks, and optimize the production plan scheduling
▼Task Dispatch Management
After the completion of the production plan, it automatically generates work orders and delivers machining programs, parts drawings, process guidance documents, etc. to the site through barcode scanning
With powerful dynamic task scheduling capabilities, it responds to various status changes at the production site
Operators at designated workstations at the site can use the work orders to receive cutting tools, tooling and materials, as well as carry out machining, inspection and other process operations such as stocking, Inventory management
Supports inventory management of finished products, work-in-process, tools, and fixtures
Supports inventory management of finished products, turnover inventory, and fixtures/tools
Supports inventory checking of products in accordance with the enterprise's product set for outgoing and out-of-work management
Responds to changes in various statuses at the production site
Operators at designated workstations on site can use the work orders to receive tools and materials, and carry out machining, inspection, and warehousing processes
Managers can use the work orders to process, inspect, and store them. Management
With powerful inventory retrieval capabilities, support for the current warehouse at any time to browse the situation and historical records traceability
System all processes can be operated through the bar code scanning, both accurate and convenient
Workshop work centers receive processing tasks at the same time, tooling / tooling warehouse can be based on the manufacturing orders required for the preparation of tooling needs
The tooling / tooling and other tools such as missing pieces and the
Warning of missing pieces and overtime borrowing of tools
▼Integrated Advanced Plug-in APS (Intelligent Scheduling Engine)
Gallup MES provides solutions ranging from relatively simple limited-capacity planning systems, to advanced planning and scheduling APS systems, to supply chain planning, which is undoubtedly an effective tool for further improving the management of production operations
By providing users with an electronic system for planning and scheduling, the MES can help to improve production operations. >By giving users an electronic tool to track and deploy daily production schedules
Provides a large number of reports and charts for querying
▼Production System Visualization
Supports human-computer interactive browsing
Virtual modeling of scenarios based on real-world conditions at the enterprise site
Can be used to view information about the entire production process by selecting a point with the left/right mouse buttons. Browse the entire production process information
Reproduces the workshop scene in 3D simulation form, and understands the current production status in real time without leaving home
Real-time display of the current processing tasks, processes, current status, operators, completed quantities, completed progress and other information of the workstation can be displayed through the way of color or bubbles.
▼Gallup MES systems can achieve
10 - 30% savings in material costs,
15 - 20% savings in labor costs by reducing material wear and inventory through system integration and linkage,
20 - 50% savings in capital expenditures through real-time data feedback and resource management for both direct and indirect labor efficiency improvements,
5.3% savings in labor costs through real-time data feedback and resource management,
5.3% savings in capital expenditures through real-time data feedback and resource management. expenses,
More than 35% improvement in customer service through better utilization of equipment, coordination of material distribution and improvement in production capacity,
50% improvement in quality and elimination of defects through perfect production readiness to meet customer orders, faster response time and accurate and timely status feedback,
More than 50% improvement in quality and elimination of defects through supervision and management of the production process and proper and rationalized workflow. process. I hope to adopt Oh!