Ensure that the equipment is in good condition, provide the best technical equipment for the production of enterprises, and make the production and operation activities of enterprises based on the best material technology, so as to obtain the most economical equipment life cycle cost and the highest comprehensive efficiency of equipment. ?
2. Equipment management organization and responsibilities. ?
2. 1 The deputy director in charge of production is fully responsible for equipment management. ?
2.2 The duties of the deputy director in charge are:
2.2. 1 Responsible for checking the equipment integrity rate and equipment utilization rate; ?
2.2.2 Be responsible for reviewing the equipment regular maintenance, repair and overhaul plan and supervising its implementation; ?
2.2.3 Be responsible for reviewing the equipment update and purchase plan; ?
2.2.4 Be responsible for establishing and perfecting the equipment use management and maintenance system; ?
2.2.5 Be responsible for strengthening the basic management of equipment. ?
2.3 The equipment department or full-time or part-time equipment manager is responsible for the daily work of equipment management. ?
2.4 The responsibilities of the equipment department or equipment manager are:
2.4. 1 Grasp the equipment market information and the technical status of the equipment in our factory, put forward and prepare the equipment renewal and purchase plan according to the production needs of our factory, and implement the equipment procurement after the approval of the deputy director in charge. The newly installed equipment ensures advanced performance, excellent quality, high reliability, maintainability and economy. ?
2.4.2 Carry out unpacking acceptance and installation commissioning acceptance of newly purchased equipment, and strictly control the quality. Responsible for the use and maintenance of the equipment in the initial stage of operation, as well as information feedback. ?
2.4.3 Prepare equipment operation procedures and maintenance specifications, and supervise the safe and correct use of equipment. ?
2.4.4 Carry out daily maintenance and regular maintenance of the equipment, so that the equipment is in a neat, clean, lubricated and safe state all the year round; ?
2.4.5 Make regular maintenance, repair and overhaul plans for equipment, and be responsible for their implementation. ?
2.4.6 In conjunction with the Finance Department, prepare the equipment account, strengthen the management of the equipment account, and conduct equipment inventory and verification on a regular basis to ensure that the account books are clear and consistent; ?
2.4.7 Establish major equipment files, one for each machine; ?
2.4.8 Supervise the filling of equipment operation records and the statistics of intact rate and utilization rate; ?
2.4.9 Complete other daily work of equipment management assigned by the factory director. ?
3. Equipment classification and number?
3. 1 All production equipment, testing instruments and auxiliary production tools purchased by our factory with a value exceeding 1000 yuan are included in the equipment management plan. ?
3.2 The equipment in our factory can be divided into five categories:?
3.2. 1 profile cutting equipment; ?
3.2.2 Auxiliary equipment; ?
Welding equipment; ?
3.2.4 Testing instruments and equipment; ?
3.2.5 Auxiliary production tools; ?
3.3 Equipment numbering method; ?
3.3. 1 The equipment number of our factory adopts two-stage numbering method. The first segment number represents the equipment classification with three Arabic numerals, and the second segment number represents the equipment serial number. ?
3.3.2 The equipment number is marked as follows:?
A B C————D？
In which: A———— equipment category, cutting equipment 1, welding equipment 2, auxiliary equipment 3, testing equipment 4 and auxiliary production tools 5; ?
Bb —— Equipment in the intermediate category, see Annex 1 Equipment Classification Table. ?
C———— Equipment subcategory, see Annex 1 Equipment Classification Table. ?
D d-serial number. ?
For example, the number 0 12- 1 refers to the first double-headed saw in the blanking saw of profile cutting equipment. ?
4. Equipment procurement and accounting?
4. 1 According to the production needs of our factory, the workshop or equipment manager put forward the requirements for equipment renewal and purchase. ?
4.2 The equipment department or equipment member shall conduct inspection according to the requirements of the workshop, comprehensively consider the advanced, reliable, maintainable and economical indexes of the equipment, put forward a procurement plan, and submit it to the competent deputy director for review. ?
4.3 The audited equipment increase plan shall be submitted to the factory director for approval. ?
4.4 The factory director shall sign an equipment procurement contract with the equipment supplier. ?
4.5 After the equipment enters the factory, the equipment department or the equipment manager shall, jointly with the technical department, conduct unpacking acceptance of the equipment, check the appearance of the equipment, check whether the spare parts are complete and whether the accompanying technical documents are complete. ?
4.6 The equipment department or the equipment manager shall participate in the installation and debugging of the equipment. After completion, the equipment department or the equipment manager shall work with the technical department to install and accept the equipment. After the acceptance, fill in the acceptance report and record it according to the classification number. ?
5. Installation, debugging and trial operation of equipment?
5. 1 Equipment preparation before installation?
5. 1. 1 Understand the weight and volume (height, width and length) of the equipment, the conditions for lifting and unloading in place, and determine its transportation route; ?
5. 1.2 Understand the working environment conditions of the equipment and choose the installation site that meets the requirements. For equipment with special environmental requirements such as constant temperature and humidity, it should be carried out in strict accordance with the conditions specified in the equipment manual; ?
5. 1.3 materials and equipment, tools, measuring instruments, lubricating materials, etc. Required for installation; ?
5.2 Equipment installation?
5.2. 1 Equipment layout is proposed by the workshop, technical department and equipment department, and submitted to the competent deputy director for approval. ?
5.2.2 Equipment installation must be carried out according to the approved layout. ?
5.2.3 The foundation for installing equipment must be built according to the requirements of the equipment manual. ?
5.2.4 After the equipment is firmly installed on the foundation, all dirt, water marks, iron filings and antirust oil shall be removed, and all parts assembled (or assembled) during installation shall be cleaned and coated with specified grease, paying special attention to the cleanliness of the joint surface and sliding surface. However, it is stipulated in the lead seal, lead seal and technical documents on the equipment that the parts shall not be disassembled and cleaned. ?
5.2.5 After cleaning and assembling all parts of the equipment, the lubricating parts should be filled with grease according to the regulations, and then the moving parts should be rotated by hand, which requires ease and flexibility, and there are no abnormal phenomena such as jamming, vibration, and wrong movement direction. For some large equipment, when manpower cannot move, you can use appropriate tools, but you should do it slowly and carefully. ?
5.2.6 The installation of electrical parts shall be safe, accurate and reliable. ?
5.3 Commissioning?
The trial operation shall be carried out according to the requirements of the equipment manual. Please note the following points:
5.3. 1 Before the mechanical part of the equipment is put into trial operation, the electrical part (including motor, alarm and signal device) should be put into trial operation. Don't hang the belt until the motor is put into trial operation. After turning on the power supply and ensuring that the motor rotates in the right direction, hang up the belt again and tighten it properly. ?
5.3.2 Protective devices shall be installed before equipment debugging, and unnecessary items on the equipment shall be cleaned to ensure safety. ?
5.3.3 Lubricate the lubrication surface of the equipment for many times, and keep enough lubricating oil at each lubrication point. ?
5.3.4 Turn the time and space of trial operation to 65438 0 hours, and pay attention to the change of temperature rise. The trial run should start from the parts and run the whole machine step by step. ?
5.3.5 When starting the button, you should tap it several times. After observing the movements of each part, the operation can be officially started, and gradually increased from low speed to high speed. ?
5.3.6 If any abnormal phenomenon is found during the trial operation, stop the machine immediately for inspection and repair. ?
5.3.7 During the trial run, the pipelines of lubrication, hydraulic system and cooling or heating system are unblocked, and the valves and mechanisms act correctly, flexibly and reliably without oil leakage. ?
5.3.8 After the trial run, disconnect the power supply, eliminate the pressure and load, check the coordination and installation accuracy of the main components, check the fastening parts, clean up the site, and sort out the trial run records. ?
5.3.9 Carefully check the items in the factory inspection certificate of equipment item by item. If any nonconformity is found, it shall be reported to the manufacturer immediately, and the original manufacturer shall be required to send personnel to help eliminate the nonconformity, investigate the responsibility and compensate the losses. Commissioning inspection certificates and records shall be included in the equipment file. ?
5.4 Acceptance and debugging?
5.4.65438+ ?
5.4.2 After meeting the requirements, fill in the Equipment Debugging Acceptance Form and sign it by the person in charge of the equipment department and workshop before it can be officially put into use. ?
5.4.3 During handover, the attached accessories and special tools shall be handed over to the operators at the same time. ?
5.4.4 Documents produced by random document handover shall be uniformly classified into equipment files. ?
5.4.5 Within 3~6 months after the new equipment is delivered for use, the equipment department shall organize relevant personnel to review and adjust the accuracy. ?
6. Use and management of equipment?
6. 1 Each equipment must establish operation procedures and maintenance procedures. ?
6.2 Each equipment shall establish a post responsibility system, which shall be managed by special personnel. ?
6.3 The main equipment must be recorded on duty. ?
7. Equipment maintenance and regular inspection?
7. 1 Equipment maintenance is divided into routine maintenance and accident maintenance. ?
7. 1. 1 The contents of daily maintenance include: cleaning, fastening, adjustment, lubrication and corrosion prevention, which is referred to as "cross operation" for short. ?
7. 1.2 Accident maintenance refers to professional maintenance in case of failure. ?
7. 1.3 Daily maintenance shall be carried out by operators; Accident maintenance should be carried out by professionals or commissioned units. ?
7.2 Accident maintenance shall be checked by special personnel, and a maintenance application form shall be filled in, which shall be approved by the deputy director in charge. ?
7.3 After equipment maintenance, it should be tested by professionals and operators before driving. ?
7.4 Maintenance cards and test sheets shall be kept in the machine files. ?
8. Equipment accident management?
8. 1 Any equipment failure or damage caused by improper use is called equipment accident. ?
8.2 Catastrophic equipment damage caused by force majeure is not an equipment accident. ?
8.3 Equipment accidents are divided into three grades?
8.3. 1 General accident: the direct value loss of equipment is in 300 yuan or below; ?
8.3.2 Major accident: the direct value loss of equipment is 300- 1000 yuan; ?
8.3.3 Major accident: direct value loss of equipment 1 more than 1,000 yuan; ?
8.4 accident handling?
8.4. 1 General accidents shall be handled by the shift and reported to the workshop for the record; ?
8.4.2 Major accidents shall be handled by the workshop and reported to the factory leaders for the record; ?
8.4.3 Major accidents shall be handled by the enterprise. ?
8.5 Punishment of accidents. ?
The perpetrator was fined 30%- 10% of the accident loss value, and ordered to write out the inspection. ?
9. Disposal and scrapping of equipment?
9. 1 The authority of equipment processing and scrapping lies with the factory director. ?
9.2 The equipment to be treated shall be evaluated by the Equipment Division, and the evaluation value shall be approved by the factory director. ?
9.3 Equipment to be scrapped shall be fully depreciated, the residual value shall be estimated, and the equipment shall be financially written off with the approval of the factory director. ?
9.4 The wreckage of scrapped equipment shall be handled by the material recovery department. ?
10. Equipment file management?
10. 1 All equipment listed in fixed assets are included in the filing scope. ?
10.2 important equipment such as double-angle saw, corner seam cleaner, V-saw, four-angle welding machine, double-axis copying milling, glass layering saw, computer management system, etc. should be stored separately, and other equipment should be classified and filed. ?
10.3 file content?
10.3. 1 packing list of equipment. ?
10.3.2 instruction manual. ?
10.3.3 Relevant technical documents (such as sketches, parts lists and accessories lists). ?
10.3.4 unpacking acceptance sheet. ?
10.3.6 debugging record. ?
10.3.7 maintenance record. ?
10.3.8 Operation record and annual summary table. ?
10.3.9 transformation record. ?
Scrap processing application documents. ?
10.4 files shall be kept by special personnel, and borrowing shall be approved by the department head. ?
10.5 Establish the equipment file directory for future reference. ?