PMS is the abbreviation of equipment management system standard PMS/T 1-20 12 Equipment Management System-Requirements. The centralized management unit of this standard is China Equipment Management Standardization Committee, which was released on 20 12, filling the blank of domestic equipment management system standards.
PMS standard provides specifications and guidelines for enterprise equipment management. This standard covers enterprise equipment management policies and objectives, equipment management organizational structure, equipment management planning and equipment life cycle management processes, such as equipment demand planning, design, manufacturing, selection, procurement, installation and commissioning, acceptance, use, maintenance, spot inspection, maintenance, transformation, updating, scrapping and disposal.
Then you need to include a complete set of equipment management system:
1, equipment information management
Firstly, the equipment information base is established in the enterprise, and the model, power, purchase and installation year, service year, spare parts, maintenance status and supporting equipment of the operating equipment are entered into the system in detail.
Newly purchased equipment should be selected, purchased, installed and tested in the early stage of equipment, and converted into fixed assets; The whole process of moving, sealing, unsealing, idling, leasing, transferring and scrapping equipment after it becomes a fixed asset; At the same time, record the technical status, maintenance, maintenance and lubrication of the equipment during operation.
The complete information statistics of equipment is the basis of the whole equipment management system, and it is necessary to register the equipment of the whole factory one by one to realize computerized data management. Such equipment can be completely incorporated into the equipment management system to realize the infrastructure of the equipment management system.
This kind of work is similar to the inventory of fixed assets, but it emphasizes the inventory registration of equipment. Sewage treatment plants need detailed and comprehensive registration. In order to facilitate the statistics of equipment, we can divide the work sections according to the process flow and register the equipment in each work section, so that we can clearly understand the installation location and use of the equipment, which is more convenient for future management.
After the equipment information registration is completed, it is necessary to register the operation and maintenance of the equipment in detail. The post-maintenance work of equipment is complex and large, which requires detailed registration. Through the tracking management of equipment defects, trace management can be realized and the running state of equipment can be well managed.
2, equipment maintenance management
For any enterprise, equipment maintenance is a very important part of equipment management. Some equipment maintenance is still in fire fighting mode. After the equipment is damaged, go to repair it quickly. Every day is in a state of rest and waiting, and equipment maintenance has become an emergency.
Moreover, when a piece of equipment has problems, it will often lead to more equipment problems (the practical application of Murphy's theorem), which will lead to the fatigue of maintenance personnel.
At the same time, because the key equipment needs to be repaired quickly to ensure the stable operation of the process, the measures of robbing Peter to pay Paul are generally used to make up for it temporarily, but it is often not recovered in time in the later period, which leads to the next failure and turns into a bigger equipment failure problem. Therefore, it is one of the key contents to establish equipment inspection management and equipment maintenance management system.
The establishment of equipment maintenance system requires reasonable decomposition of equipment maintenance work. By establishing a reasonable maintenance mechanism, the frequency of emergency maintenance can be reduced and the stable operation of equipment can be realized. It is necessary to determine the maintenance methods of equipment with different risk levels.
Generally speaking, the higher the risk of equipment, the higher the level of reliable technical support needs to be established, and preventive maintenance should be carried out while technical support is available. This preventive maintenance needs to be set for different equipment. According to the equipment statistical files established in the early stage, the fault-prone points of the equipment are listed, and regular preventive maintenance is carried out for the fault points.
Combine the regular maintenance of equipment with the regular maintenance of equipment to realize the controllable operation risk of equipment. Many enterprises have power transformation and distribution equipment, and the power supply system conducts preventive experiments and maintenance on the equipment every year. This practice can provide reference for establishing preventive maintenance mechanism.
For equipment with low risk level, a general maintenance mechanism is established, and different levels of preventive maintenance are carried out according to the difficulty of maintenance and the cold and hot standby situation of the equipment, which is also based on the maintenance of common fault points of the equipment. This kind of maintenance is more targeted and preventive, which can ensure the stable operation of the equipment.
At present, more and more devices are used, and the complexity of the devices is getting higher and higher. Preventive maintenance is sometimes difficult to be completed by employees in the factory, especially the emerging process equipment in recent years, which needs more professional equipment manufacturers to maintain.
Therefore, for equipment with high complexity, it is necessary to clearly stipulate that the equipment manufacturer will provide regular maintenance services when purchasing, and reduce the failure rate of equipment operation through the early maintenance work carried out by professionals on a regular basis.
Preventive maintenance should be combined with the annual maintenance plan. For the equipment in the factory, an annual maintenance plan should be made every year. Preventive maintenance, fault point inspection and overall maintenance should be arranged and distributed reasonably, and the priority of maintenance work and the composition of maintenance personnel should be determined in combination with the risk score of equipment and the configuration of maintenance forces in the factory.
Make a reasonable maintenance plan, establish a supervision and management mechanism for plan implementation, acceptance and completion, form an effective operation system, and summarize it into the equipment management system.
This is how to build a device management system. Compared with large enterprises, small and medium-sized enterprises are relatively difficult to manage. Many small and medium-sized enterprises have fewer people and more chores. They pay little attention to the maintenance of the company's equipment, which is very unfavorable for the company's growth. Therefore, Huamou equipment management experts suggest that small and medium-sized enterprises need to establish a sound equipment management system.
The above contents refer to Baidu Encyclopedia -PMS.