I. In order to ensure the normal operation of the equipment, improve the operation rate of the equipment, to ensure the normal production. This maintenance rules and rewards and punishments are hereby formulated.
Second, the maintenance of equipment
1, the daily maintenance of equipment
The daily maintenance of equipment is to reduce wear and tear, so that the equipment is often in a good state of technology of the basic work. Through the maintenance of equipment, to achieve "neat, clean, safe, lubrication". In the daily maintenance, only "strict" word at the head, correct, reasonable use, careful maintenance, careful management, and effectively strengthen the use of the former, the use of the process and the use of the inspection, timely, serious, high-quality elimination of hidden dangers, troubleshooting. To do a good job of using the operation record. To achieve the purpose of maintenance.
B, maintenance before starting
Check whether the power supply and electrical control switches, knobs, etc. are safe and reliable, the operating mechanism, transmission parts, block, limit switches, etc., whether the position is normal, flexible; the operation of the sliding parts of the lubrication is good, the oil cups, oil holes, linoleum, oil line, etc., whether the oil is sufficient; check the oil tank oil level is appropriate, whether the filter is clean. After confirming that everything is normal, it can be turned on for test run. At the end of the inspection, make a record.
B, the use of the process of maintenance
Strictly according to the operating procedures to use the equipment. Do not operate against the rules.
B, the top of the machine, including the hood and other not allowed to place ink cans and other debris, the pedal should not be thrown wipe cloth, waste pieces, tools, ink cans, etc., to keep the pedal clean.
b, should always pay attention to observe the operation of the components and instrumentation indicators are accurate, sensitive, sound normal, if there is any abnormality, should immediately stop the machine to check until the cause is identified.
c, when the equipment is running, the operator should concentrate, not to talk while operating, not to open the machine away from the post.
d, equipment failure, they can not rule out should immediately contact with professional maintenance personnel, in troubleshooting, not to leave their posts, should work with professional maintenance personnel, and to provide the occurrence of faults, the development of the situation, *** with a good record of the troubleshooting and elimination of the equipment after the operation of the condition record.
C, the maintenance of the end of the shift
Whether the processing workpiece is completed or not, should be carefully scrubbed, comprehensive maintenance, the requirements to achieve:
B, the equipment inside and outside the clean, no yellow gowns, no rust, the workplace is clean, neat, the ground is no grease, garbage, the workpiece is stored in a neat.
b, each transmission system works properly, complete variable speed, all operating handles are flexible and reliable.
c, lubrication device is complete, lubrication equipment supporting and complete and reliable, the oil circuit is smooth, the oil label is visible, the oil injector, felt, oil line is clean, lubrication is normal.
d, safety guards, reliable, clean inside and outside.
e, equipment accessories are complete, properly stored, clean.
f, toolbox, measurements, clamps, work, edged tools and other storage neat, reasonable, clean, and strictly in accordance with the requirements of the custody, to ensure that the gauge is accurate, precise, reliable.
g, equipment on all the instruments, meters and safety devices are intact, sensitive, reliable, accurate instructions; the transmission pipe interface without leakage.
h, after maintenance, the manipulation handle should be placed in a non-operating position, electric switches, knobs, etc. back to the "0" position, cut off the power supply.
i, carefully fill out the shift handover records.
j, maintenance work is not completed, may not leave the workstation; maintenance is not required, the successor objections, should be accepted with an open mind and improve in a timely manner.
2, the weekly maintenance of equipment
Production equipment section of the key production equipment, should be developed weekly maintenance schedule for machine operators to maintain according to the project provisions.
B, every Monday morning routine downtime for weekly maintenance;
B, the machine lead machine for a planned cycle of overhaul and make a good record, put forward the use of perishable parts plan;
C, the maintenance of the main check for hidden problems, screws, nuts, pins, keys, springs, oil, drive chain and other perishable parts overhaul, and check the machine's internal hygiene work.
3, equipment maintenance
B, equipment maintenance at the end of the busy season every year, to the electromechanical workshop is the main, the machine with.
B, two major maintenance each year, at the end of the busy season, each machine according to the use of the machine, put forward a major maintenance program, after the review of the supply department to implement.
C. Maintenance includes all the contents of weekly maintenance and replacement parts, motor maintenance, electrical maintenance, make a survey for major and medium repairs, and list the parts plan.
D, the equipment for major maintenance, by the workshop in charge of equipment director, machine leader, maintenance workers to form an inspection team, qualified signature, unqualified rework.
Three, equipment maintenance assessment standards
1, equipment maintenance "excellent" standards:
B, the establishment of a sound safety operation, maintenance system, maintenance of various types of equipment and lubrication system charts,
And published in the public;
B, Maintenance, maintenance of a clear responsibility, where the machine personnel must master the maintenance requirements and lubrication plus
oil parts, often check the parts of the fastener loosening, especially on the easy to wear, fragile parts and components and the use of soon to be renewed parts and components to do a good job of checking and from the maintenance of the hidden dangers of accidents can be detected, and carefully fill out the equipment maintenance registration card, do a good job of the handover;
C. Often keep the equipment Internal and external cleanliness and environmental hygiene, the appearance of the equipment to achieve the paint to see the original color, iron to see the shell,
Sliding surface without oil and ink.
D, tools, appliances (linoleum, oil cups, oil pots) placed neatly, no loss.
2, equipment maintenance "good" standards
nearly excellent conditions, but individual items are not good.
3, equipment maintenance "qualified" standard
Equipment maintenance is fair, but there are several aspects of the project is not good, but does not affect the normal use of equipment.
4, equipment maintenance "unqualified" standard
Failure to implement the equipment maintenance system, the lubrication system is not well lubricated or only perfunctory parts of the overall condition of the equipment is poor.
Three, the assessment method
1, every Monday morning by the equipment management personnel and workshop personnel in charge of equipment (or with the director) together with the inspection, the end of the inspection on the spot evaluation.
2, equipment management personnel and plant functional departments should also check the machine maintenance status from time to time, if found that the daily maintenance is not in place, on record, and into the monthly assessment, as the basis for the year-end assessment.
Equipment, facilities, major and medium repair system
All departments according to the use of equipment, equipment, major and medium repair program, reported to the Supply Section. Supply Section review and summarize the preparation of the plant's equipment, facilities, large and medium-sized repair plan, approved by the plant, by the Supply Section in the end of each quarter textbook busy implementation.
Two, small and medium-sized equipment, large and medium-sized repair is generally implemented by the electromechanical workshop, large or imported equipment by the Supply Section to contact the credentials of the professional maintenance unit to implement.
Three, large and medium repair projects must sign the relevant agreement on the replacement of spare parts, maintenance of machine performance, cost, time, liability and warranty period has a clear description.
Four, facilities, equipment, major and medium repair and overhaul should be on the actual repair time, repair projects and content, the actual inputs, the actual state of use or accuracy after overhaul, overhaul personnel and other good records.
Fifth, the end of major and medium repair of equipment, by the use of the department based on the relevant agreement acceptance, acceptance, sign the "acceptance of the single", failed by the maintenance unit to continue to repair, until qualified.
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