Equipment Management Regulations Implementing Rules
General
Article 1: These regulations apply to the management of all electromechanical equipment in the company.
Article 2: the management of electromechanical equipment should rely on scientific and technological progress to promote the development of production, and adhere to the design, manufacture and use of a combination of routine maintenance and planned maintenance combined with the repair and renovation of a combination of upgrading and reform; professional management and mass management; technical management and economic management of a combination of principles.
Article 3: The main task of the equipment management department is to carry out comprehensive management of electromechanical equipment, give full play to the effectiveness of the equipment, and provide business guidance and supervision and inspection to the equipment use department.
Article 4: the equipment use department should conscientiously implement the equipment management related guidelines, policies and regulations, do a good job of equipment management of the basic work, equipment integrity rate should be true and meet the standards, and actively do a good job in the use of equipment, maintenance and repair work.
Article 5: Actively adopt new equipment, new technology and advanced equipment management methods, and constantly improve the equipment grade and technical equipment level.
Chapter 2: Equipment planning, purchase and installation and commissioning
Article 6: Equipment planning, purchase and installation and commissioning continue to be carried out in accordance with the document "Iron Coal Machine Factory Office Word (2001) No. 35".
Article 7: Homemade equipment to organize equipment management, technical management, production management and maintenance, the use of personnel to participate in the review, and strictly in accordance with the design of the equipment to do a good job in manufacturing, there should be a complete archive of technical information, or shall not be accepted.
Chapter III Equipment Management, Use, Maintenance and Overhaul
Article 8: The company's equipment to implement the company, production units, shift three-tier management system, the use of each department must strictly implement the relevant provisions of equipment management. Equipment acquisition, allocation, leasing, overhaul of the authority belongs to the company's equipment management department. Units and individuals who privately call and lease equipment without the approval of the competent leaders and equipment authorities will be given financial penalties depending on the severity of the case.
Article IX: The equipment use unit must establish and improve the operation, use, maintenance procedures and job responsibility system, so as to achieve the rational use of equipment, to ensure the safe operation of the strict implementation of the system of manning and licensing. For more than one shift operation of the equipment, the production unit should be designated as responsible for the maintenance and repair work, and seriously do a good job in the shift handover records.
Article 10: the establishment and improvement of the three-tier maintenance system, namely, routine maintenance, regular maintenance and planned maintenance. Before December 15 each year, the use of equipment units to develop the next year's equipment maintenance plan reported to the equipment management department, by the equipment management department to monitor and check the implementation of the plan.
Article 11: the operator of the equipment to do "three good", "four will", that is: good management, good use, repair and will use, will maintain, will check, will troubleshooting. To ensure that the equipment is in good condition.
Article XII: general overhaul or repair, according to the technical state of the equipment, precision, function does not meet the technical requirements of the project targeted overhaul, generally to partially disassembled, repair or replacement of worn parts, if necessary, on the local scraping, replacement of grease, calibration coordinates, make full use of a variety of technological means, to restore the accuracy and performance of the equipment.
Article 13: the overhaul of equipment, that is, a comprehensive repair of the equipment, the need for a complete disassembly of the equipment, cleaning and inspection of all parts, replacement or reinforcement of important parts, adjust the mechanical and electrical operating systems, with all the safety devices and accessories, repainting or plating, according to the equipment factory or ministry standards for acceptance.
Article 14: The overhaul plan of electromechanical equipment shall be prepared by the competent department of equipment of the company, and after being examined by the company and reported to Iron and Coal Group for approval, the competent department of electromechanical equipment shall organize and implement the overhaul plan (self-repairing or outsourcing). The installation and commissioning of the equipment after overhaul is the responsibility of the user unit.
Article 15: Each using unit shall establish and improve the top-down responsibility system for the use of large, fine and rare equipment and new equipment used for less than 5 years, clarify the responsibilities and strengthen the management. For the above kinds of equipment should be quarterly pre-screening, reasonable reserves of wearing parts, and do a good job of storage, in order to ensure the normal operation of the equipment.
Article 16: acetylene, oxygen and the use of lifting, transportation, instrumentation, pressure vessels and other equipment units, in accordance with the Tieling Municipal Bureau of Technical Supervision and Zhaobingshan City Bureau of Technical Supervision of the relevant provisions of the regular safety testing, to obtain a certificate of conformity before continuing to use. The units use and maintenance personnel of the above equipment usually to do a good job of maintenance work to ensure safe operation.
Equipment renovation, renewal
Article XVII: the preparation of equipment renovation, renewal of annual and medium- and long-term plan by the technical competent department in conjunction with the competent department of equipment to organize and implement.
Article 18: important equipment for remodeling and updating before the economic justification must be carried out, and in accordance with the relevant provisions of the higher approval.
Article 19: The company's withdrawal and use of the overhaul fund must comply with the relevant provisions of the state, overhaul special fund must be used for the overhaul of mechanical and electrical equipment.
Article 20: The depreciation fund of the company's fixed assets shall be mainly used for the renewal and reconstruction of equipment according to the state regulations.
Article 21: After the acceptance of the equipment renovation, the new value of the fixed assets value-added procedures.
Article 22: the number of one of the following conditions of the equipment should be scrapped and renewed:
1, after predicting and demonstrating that continue to overhaul the technical performance is still unable to meet the requirements of the process and to ensure product quality.
2, equipment aging, backward technical performance, high energy consumption, low efficiency, poor economic efficiency.
3, although the overhaul can restore the accuracy of the equipment, but not as economical as updating.
4, serious pollution of the environment, endangering personal safety and health, transformation and uneconomical.
5, other should be eliminated.
Article 23: The company must comply with the relevant provisions of the state to rent, transfer or scrap equipment, rental, transfer or scrap of the proceeds obtained must be used for the renovation and renewal of equipment, may not be diverted to other uses.
Basic work of equipment management
Article 24: The equipment department of the company shall establish and improve the acceptance and handover of equipment, file management and assessment system.
Article 25: The equipment manager of the company shall timely and accurately submit various statistical reports on equipment management to the superior or relevant departments.
Article 26: Each production unit and section shall set up a full-time (part-time) equipment administrator, fill in the equipment files, maintenance records and equipment lubrication cards seriously and conscientiously, and submit all kinds of timely and accurate reports to the competent department of equipment.
Article 27: Each production unit, section of equipment accidents, must be reported within two hours to the company's leadership, the equipment department and the safety supervision section, the accident unit to protect the scene and make a good record of the equipment department and the safety supervision section of the organization of the relevant personnel to analyze the accident, find out the reasons, take measures, and write a report on the analysis of the accident and report to the company in charge of the leadership of the company, where to conceal the accident without reporting or The person responsible for causing major accidents shall be held accountable.
Electromechanical equipment on-site management assessment methods
Electromechanical equipment is the main component of fixed assets, electromechanical equipment management is the company's "on-site assessment" of the important content of the rational use of the equipment and careful maintenance is an important part of equipment management, in order to strengthen the company's electromechanical equipment management, it is hereby formulated. In order to strengthen the company's electromechanical equipment management, the development of this approach.
I, equipment operators must be professional and technical training, after passing the examination, licensed to work. Without training, examination, without a license on duty a deduction of one point.
Second, the strict implementation of the fixed machine system, equipment to hang fixed machine signage. Failure to implement the system, not hanging a fixed person fixed machine signage a deduction of one point.
Three, seriously do a good job of daily maintenance of equipment (first-class maintenance), to do pre-shift inspection and lubrication of equipment; shift strictly in accordance with the operating procedures for the use of equipment to do the "three diligence" (diligently check, diligently adjust, diligently repair), "a do not leave" (do not leave when the equipment is running). "(not leave when the equipment is running); after the shift, the equipment should be carefully cleaned and wiped, and at the end of the month and before the festival, the equipment should be thoroughly cleaned and wiped. A failure to deduct one point.
Four, do a good job of equipment spare parts, accessories reserves and storage. Spare parts, accessories, no reserves, not stored, a deduction of one point.
Fifth, the mechanical transmission and electrical control of the equipment must be sensitive, the protection device must be safe and reliable, a failure to deduct one point.
VI, the establishment of a sound equipment file system. Did not establish equipment files, not carefully fill out a deduction of one point.
Seven, this approach to the specific assessment of content and deduction of points into the "electromechanical plant workshop site management standard assessment rules.
Manufacturing, overhaul products (equipment) file management
In order to strengthen the company's manufacturing, overhaul products (equipment) quality management, improve the tracking of production equipment and after-sales service level, specially formulated this approach.
I. Purpose of file management of manufacturing and overhauling products (equipment)
To strengthen the product quality of the company's manufacturing and overhauling products (equipment), to improve the management level, and to facilitate the tracking and after-sales service of the production equipment.
Two, manufacturing, overhaul products (equipment) file management scope
The company's manufacturing, overhaul products (equipment) should be set up files.
Three, manufacturing, overhaul products (equipment) file management department
Sales Division, Production Office, the production unit management.
Sales Division is responsible for material distribution center Vijian manufacturing equipment file management, production office is responsible for leasing company manufacturing equipment file management, each production unit is responsible for the unit overhaul equipment file management.
Four, manufacturing, overhaul products (equipment) file content
File number, equipment name, specification model, manufacturing, overhaul time, contract number, the use of manufacturers, manufacturing, overhaul profile, tracking records and other items.
V. Manufacturing, overhaul products (equipment) file management requirements
1, each unit, department to set up a part-time equipment archivist, responsible for the unit's manufacturing, overhaul of products (equipment) file management work.
2, according to the content of the equipment file to make a good record, to ensure that the content of the archive is complete, systematic and accurate. File form in duplicate, the unit retained a copy, the other reported to the Sales Section.
3, the loan of the file to handle the loan registration procedures. In general, the loan time shall not exceed 8 hours. Borrowed files, shall not be damaged, lost, returned to the archivist face to face.
4, file records should be timely and accurate, within 24 hours after the product factory records.
5, tracking records according to the following requirements carefully filled out.
6, for the critical and common parts of the file should be used to copy, try not to use the original, generally by the use of the unit to copy