As the most basic application in the process of workshop information construction, Gallup DNC system has become an indispensable "workshop assistant" for CNC programmers, craftsmen, and CNC machine tool operators, and the DNC system not only helps enterprises to solve the most fundamental program transmission and management problems, but also shortens the production preparation time and improves equipment efficiency, The DNC system not only helps enterprises solve the most fundamental program transfer and management problems, but also shortens the production preparation time, improves the equipment efficiency, and paves the way for enterprises to build a "digital factory".
What does Gallup's DNC system help companies achieve?
1. Realize the complete network management of the workshop, build various workshop network systems for different workshop production needs, and eliminate the information islands between workshop CNC equipment. Completely change the previous CNC equipment, single machine communication, the full realization of the centralized management and control of CNC equipment.
2. NC program management is more standardized. Gallup DNC system's perfect program transfer process, rigorous user rights management, convenient program version management and good traceability, to achieve the tracking management of the whole life cycle of the NC program.
3. Significantly increase the utilization rate of NC equipment and reduce the preparation time of NC equipment. Gallup DNC system's convenient, reliable and fully automated NC program transfer function can maximize the effective utilization of CNC equipment.
4. Product quality is further improved and scrap rates are significantly reduced. Gallup DNC system can avoid program errors to the greatest extent possible, from the management means and measures to make product quality has a fundamental guarantee.
5. Significantly reduce the labor intensity of the staff. The server side is unmanned, the equipment side is fully automatic remote transmission, the operator does not have to leave the equipment to complete the program remote call, remote comparison and remote uploading of all the work, obviously reducing the operator due to the program transfer in the workshop site to and from the time of running back and forth.
6. Cleaner shop floor. Gallup DNC system realizes the centralized management and centralized transmission of NC program, the workshop site no longer needs a large number of desktop computers and tables and chairs and benches, instead of a small number of beautiful and generous on-site touch-screen, the whole workshop looks more neat and tidy, and more in line with the requirements of the workshop lean production management.
7. Workshop production site communication data with the enterprise's third-party information management system integration applications (such as: MRPII/ERP/MES/MDC/PDM/PLM /CAPP/CAD/CAM), to achieve a truly efficient and instantaneous data **** enjoy.
8. Reserve interfaces for the construction of further digital factories and build an integrated intelligent workshop network management platform.
Second, the DNC system before the implementation of the preparatory work
1. Figure out the status of CNC equipment: ① on the existing CNC equipment brand, model, CNC system to sort out; ② on the existing CNC equipment to check the communication interface; ③ on the existing CNC equipment to verify the function.
2. Understand the current state of enterprise production. Implementation of the DNC system, you need to correctly understand the actual production of enterprises, grasp the characteristics of the enterprise itself, according to local conditions, according to the enterprise to develop the implementation of strategies, is the key to the success of the system or not.
3. Demand research and project feasibility analysis
①Demand research. What is the purpose of the enterprise to implement the DNC system? Is the need to solve the program transfer bottleneck problem when there are more CNC equipment? Or the need for centralized management of CNC equipment? These questions are based on demand research.
②Feasibility analysis. Access to different sources of demand, enterprises need to be combined with the workshop site of the state of CNC equipment, production characteristics of enterprises and other factors to make a comprehensive analysis of judgment, the feasibility of DNC project analysis.
4. Implementation strategy. Set goals by stage, prioritize the application of the most urgent business, at the same time with the implementation of the conditions of the DNC function. For the part that does not have the conditions, the development of the corresponding mid-term and long-term goals, and the realization of the sufficient conditions necessary to explain.
Three, DNC project implementation steps
DNC project implementation mainly includes the following four phases:
1. Project construction: the DNC system hardware and software installation, wiring and networking on the shop floor, connecting CNC equipment.
2. System test: test the connected DNC system, including single-point transmission test and integrated transmission test, test the management process is smooth, whether the logic is correct, etc., and ultimately generate test reports.
3. Personnel training: In the late stage of project implementation, all DNC system users, such as: equipment operators, process personnel, system administrators, etc. to carry out comprehensive DNC system application training.
4. Project Acceptance: Acceptance of the entire project, in addition to on-site inspection, but also to check the project statement information, signing the acceptance agreement.
Four, DNC system integration with other systems
Gallup DNC system embedded in the production site and station data acquisition and equipment status monitoring data flow interface channel, support for Access, SQL Sever and Oracle three major open relational database. Enterprise MES system production site data collection can be realized through the DNC network directly into the database for storage. Currently, Gallup DNC system is the only DNC system in China that has the technical capability and application cases of real data integration with MRPII/ERP/MES.
Gallup DNC system realizes the network control of CNC equipments, changes the management mode, production mode, working mode and processing mode of the original CNC equipments, and achieves the effect of increasing the efficiency of workshop CNC equipments. The construction of a unified and integrated basic network platform will help enterprises to build a real "digital factory".
As the first step of CNC workshop informationization project, Gallup DNC system is the most basic and one of the most powerful products of Gallup, Gallup DNC system is the best choice for manufacturing enterprises to realize DNC transmission network, automation, simplicity and systematic management of CNC program, and it is also the most solid foundation for enterprises to realize the informationization management of manufacturing in the future.