In 20XX, under the correct leadership of the provincial company and factory party committee and party department, and with the support and help of the brother departments, the equipment management department earnestly implements the decision-making and deployment determined by the higher level, and puts into practice the scientific outlook on development and the "two supreme" industry ** the same values, strictly in accordance with the "cigarette level" industry's basic policy, closely around the new "123" and "30 billion". * with the values, in strict accordance with the "cigarette on the level" of the industry's basic policy, closely around the new "123" and "3 50 billion" of the development of strategic tasks and "Strengthen equipment management, production and operation" work objectives, efforts to improve equipment security, power operation, energy metering, spare parts procurement and other control levels, the work and benchmarking and excellence activities are closely integrated, the successful completion of the 20XX established goals and tasks.
The full implementation of the concept of full maintenance, preventive maintenance, strengthen the daily maintenance of equipment and the site of the first-line point inspection system, and actively carry out scientific and technological research, the organization and implementation of the GDX2 small packet of transparent paper automatic splicing device, the cigarette library to remove the automatic reelection of the cigarette recycling device, the small packet of the caching device, and other transformation projects, to improve the reliability of the equipment, and to promote a steady increase in the efficiency of equipment. 20XX, the medium-speed In 20XX, the effective operation rate of the medium-speed machine rolling and wrapping equipment was 95.22%, an increase of 5.2% year-on-year; the failure and downtime rate of the silk making line was 1.19%, a year-on-year decrease of 34.3%. The comprehensive energy consumption of 10,000 yuan output value was 6.53 kg of standard coal, and the comprehensive energy consumption of 10,000 cigarettes was 3.79 kg of standard coal, which was reduced by 18.4% and 4.0% year-on-year, and the control target issued by the provincial company was successfully accomplished. Actively do a good job of high-speed rolling equipment improvement and digestion and absorption work, successfully completed the FXS soft packet unit reel sealing and
Conveyor system transformation, and strive to improve the high-speed unit operation, maintenance and repair specifications, the efficiency of the equipment is becoming more and more stable and gradually improve. Successively completed the installation, commissioning and equipment handover of 2 groups of PROTOS-M5 reel splicing units and GDX6S soft box packaging units, and the equipment installation and positioning work of 1 group of PROTOS-M5 units. By the end of 20XX, **** there are 5 groups of high-speed units put into operation, the average equipment effective operation rate of high-speed units for the year 77.21%, the highest output of a single unit and a single shift exceeded one hundred boxes.
While affirming the achievements, we should be more soberly aware that the development of enterprises is like rowing against the current, not to advance is to retreat, we must firmly establish a sense of crisis and the first thinking, correctly recognize and solve the problems faced by enterprises in the new development. Deep understanding and conscientiously implement the basic ideas put forward by Mr. Xuan in the work report, for the equipment management department to do a good job at present and in the future a period of time of the department's work is of great significance. 20XX, the equipment management department will be in the provincial company's party group and factory party committee under the correct leadership of the plant, adhere to the theme of scientific development, and conscientiously implement the industry, "cigarette level" overall requirements, closely monitor the development of the industry, and to ensure that the company's development and development of the industry. The overall requirements of the "cigarette level", closely around the whole system "Twelfth Five-Year" period of the new "123" and "3 50 billion" target task, and constantly Accelerate the pace of the creation of excellent cigarette factories, to fully promote the brand of cigarettes "million box project", to improve efficiency, focus on self-discipline as the focus, and constantly improve the ability and level of equipment management, fully fulfill the duties of the department, pragmatic and practical, down-to-earth and progressive, and do a good job in the following areas of work:
a. Strengthening of equipment Reform and the introduction of work for the Su tobacco brand "million box project" to provide adequate equipment capacity. According to the provincial company's "Twelfth Five-Year" period of the Su cigarette brand development planning requirements, this year's production and sales of cigarettes will reach 580,000 cases, to
2015, the production of cigarettes will reach 1 million cases of scale. Existing equipment capacity and the development of the scale of production of cigarettes, there is a large gap, how to solve the brand expansion of cigarettes year by year brought about by the pressure on production capacity, to achieve seamless docking of production and capacity, to ensure the smooth and efficient completion of the production plan tasks, is a realistic problem that we need to face at present.
At present, the Equipment Management Division will make every effort to effectively do a good job after the transformation of the GDX1 soft packet medium-speed unit of the commissioning and operation of the work, and strive to have arrived at the plant of a X1 soft packet unit before February 20 to complete the delivery of equipment, a soft packet of hardened X1 unit in March into production, and actively with the Shanghai Tobacco Machinery Limited Liability Company to keep in close contact with the effective communication to ensure that by the end of March before the end of the two sets of Ltd. to ensure that two X1 units will arrive at the factory before the end of March and complete the equipment delivery and inspection before the end of May, so as to alleviate the pressure on the capacity of the existing soft pack units. To ensure that 5 groups of high-speed unit to maximize the effectiveness of the basis, effectively grasp the FX-2 high-speed hard box packaging unit production line ` installation and commissioning, and strive to promote advanced technology to the transformation of advanced productivity.
At the same time, but also actively do a good job in the subsequent high-speed unit introduction of the preparatory work. With the introduction of 5 groups of high-speed unit successively put into production, the enterprise's roll packaging technology has reached the world's leading level. On this basis, our factory will introduce 5 groups of M5 high-speed roll splicing unit in the future, and has completed the contract signing, and the corresponding 5 groups of FXS soft package high-speed unit will also be in the middle of this month to start the contract signing work. 20XX, with the China Tobacco Technology Center, Shanghai Tobacco Machine signed the ZB28 high-speed packaging unit (domestic GDX6S) prototype trial agreement, is expected in October 2013, the prototype equipment can be installed in the factory. It is expected that in October 2013, the prototype equipment can arrive at the factory for installation and commissioning. This year, will complete the corresponding M5
The program declaration and contract signing work of the winding unit. To be prototype through the appraisal, will purchase another 4 to 5 groups of M5-ZB28 high-speed coil splicing package unit.
Second, in conjunction with the benchmarking and excellence activities, equipment management related work.
1, continue to do a good job in the operation and improvement of the three standard system, the timely development of the department's annual sub-targets, refinement of the decomposition, the development of appropriate safeguards, the implementation of the implementation. Timely identification of department-related environmental factors and sources of risk, update laws and regulations and documents, records list, carry out self-assessment and improvement activities, through the operation of the system to promote the quality of the work of the department to improve.
2, to enhance the effective operation rate of the equipment as a hand, to further standardize the maintenance of equipment, inspection content, mode, and effectively do a good job of equipment day, round and maintenance work; to further strengthen the analysis of equipment operation, improve the sound operation of the equipment, maintenance of the information file, to achieve the resource **** enjoy, improve the efficiency of the maintenance of equipment. Efforts to increase the high-speed winding and packaging equipment technology application, digestion and absorption, continue to increase the high-speed unit operation, maintenance team training efforts, through the combination of foreign theoretical training and practical operation of the post, and effectively improve the rapid diagnosis of equipment failures and troubleshooting capabilities, as soon as possible to train a competent operation and maintenance team. Tap into the potential of high-speed units and other advanced equipment, and truly transform the advantages of technology and equipment into a sustained increase in production efficiency and production level. 20XX to achieve the medium-speed machine operating rate to remain above 93%, high-speed machine operating rate to achieve a further increase in efforts to reach the level of 88% operating rate. By improving the effective operation rate of the equipment, we can further reduce the air consumption and lower the comprehensive energy consumption.
3, focusing on the implementation of TnPM (Total Normalized Production and Maintenance) system construction,
began to establish a system-wide preventive maintenance system, full participation, through the 6S, 6H, visualization, fixed site four elements of the method of work, to achieve a breakthrough in the model workshop, model machine management model, the establishment of the actual plant in line with the human-machine system management system to achieve the actual management of the plant from the Site management to equipment management, and then to the employee performance evaluation of the whole closed-loop control system, to achieve a sustainable virtuous cycle, for the enterprise equipment management on the level of operating efficiency to the next level to inject new momentum.
4, continue to do a good job of energy management statistics and assessment of the whole plant, by strengthening publicity, refine the objectives, implementation of the assessment, improve the rewards and penalties, and actively utilize new energy sources, new technologies, etc., to further reduce the enterprise's comprehensive energy consumption, to the advanced level of the industry.
5, continue to pay attention to the management of the measurement management system operation to improve the work, in strict accordance with the company's relevant measurement system operation and management documents, the plant's measurement equipment for grading management, cycle calibration, good measurement equipment ledger, file management work.
6, to further standardize and improve the various procurement processes of spare parts, and constantly optimize the spare parts management procedures, digesting the inventory of spare parts for the current model; appropriately increase the level of inventory of imported parts of high-speed units, and accelerate the process of localization of spare parts for high-speed machines.
7, continue to do a good job of power equipment and special equipment management, improve and enhance the quality of utility equipment operation, to ensure safety without incident. Focus on chiller units, cooling towers, air compressors, power distribution, boilers and other power equipment facilities throughout the year maintenance work. Do a good job of new vacuum pumps and auxiliary equipment to carry out the renovation project to ensure that the negative pressure gas supply capacity to improve.