Special equipment safety management regulations
First, the production of special equipment safety responsibility system and job responsibility system
The production safety responsibility system is the core of the safety management system of special equipment, is a clear unit of leaders at all levels, various departments, all types of personnel in their respective areas of responsibility for production safety should be responsible for the system, should be based on the division of responsibilities of the department and personnel to clarify the Specific content, fully embodies the responsibility, rights and benefits of the principle of unity, the formation of full, comprehensive, full-process safety management.
The unit's legal representative is responsible for special equipment safety of the first responsible person. The unit set up special equipment safety management department is fully responsible for the unit's special equipment safety management, and is equipped with full-time safety management personnel comrades (elevators, passenger ropeways, large-scale amusement rides and other special equipment for the public to provide services to the operation of the use of the unit should be set up to manage special equipment safety management organization or equipped with a full-time safety management personnel; other special equipment units should be set up in accordance with the situation Set up special equipment safety management organization or equipped with full-time, part-time safety management personnel). :
(a) job responsibility system
1, all levels of personnel responsibility for production safety:
(1) legal representative of the post responsibility:
The unit's legal representative is responsible for the first person responsible for the safety of special equipment, fully responsible for the unit's special equipment safety work.
Strictly implement the national and Beijing special equipment safety management of the relevant laws and regulations, norms and relevant standards.
Clear implementation of special equipment safety measures, the establishment of special equipment responsible for the safety of management bodies and personnel, responsible for the investment of funds, the development and release of special equipment safety management systems and operating procedures.
Regular organization of special equipment safety inspection, found that the problem immediately urge rectification.
Responsible for organizing the preparation of emergency plans and emergency drills.
Responsible for the unit accidents, emergencies, emergency response, investigation, treatment and reporting.
(2) special equipment safety management organization, full-time / part-time management personnel responsibilities:
Under the leadership of the legal person, the special equipment safety management is specifically responsible for.
Mastery of the relevant special equipment safety knowledge, to meet the relevant national safety specifications for their qualifications; and by the special equipment safety inspection department qualified, licensed.
Specifically organize the development, modification, implementation of the safety management system, safety operating procedures, and check the implementation of the situation.
Communicate and implement the instructions of the higher level about the safety of special equipment, as well as laws, regulations and standards;
Regularly and irregularly inspect the special equipment; find problems and deal with them in a timely manner;
Specifically responsible for investigating, dealing with, and reporting on accidents of special equipment.
Specify the safety management of special equipment (use, maintenance, inspection, etc.) of the various links and responsible personnel, operators of safety technology training, assessment and management.
Specifically responsible for special equipment emergency plan, revised, specifically responsible for emergency plan exercises; specifically responsible for emergencies or accidents response, handling, investigation and reporting.
(3) special equipment related to the use of the department and responsible for personnel duties:
Under the leadership of the legal person, with the safety management department (personnel) of the department to the use of special equipment safety management is specifically responsible for.
Mastery of the relevant special equipment safety knowledge, to meet the relevant national safety specifications on the qualification requirements; and by the special equipment safety inspection department qualified, licensed to work.
The implementation of the unit's safety management system, specific organizations to develop, modify, implement the department's safety management system, safety operating procedures, and check the implementation of the situation.
Communicate and implement the instructions of superiors and safety management departments on special equipment safety, as well as laws, regulations and standards;
Responsible for the daily inspection of the department's special equipment, found that the problem, timely handling and reporting;
Define the department's special equipment safety, maintenance, inspection of all aspects of the responsible personnel, and to assist the security department to do a good job of operator safety and technical training and management. The safety of the technical training and management.
Do regular inspection of special equipment and safety accessories, instrumentation testing, calibration; in accordance with safety specifications for periodic inspection requirements, in the safety inspection of qualified expiration date of 1 month before the expiration of the periodic inspection requirements to the special equipment inspection and testing organizations. And with the inspection agency to do a good job of inspection. Problems found in the inspection, should be promptly rectified.
Specifically responsible for the special equipment emergency plan, revised, specifically responsible for the emergency plan exercise; specifically responsible for the response, handling, investigation and reporting of emergencies or accidents.
Determine the preparation and revision of operating procedures for special equipment.
(4) special equipment operators job responsibilities:
Strict implementation of the unit special equipment safety management system, to ensure that the position of the equipment and safety facilities are complete and intact.
Licensed to work, strictly in accordance with the operating instructions for special equipment operation of the relevant equipment, do not violate the rules of operation, on-time inspection tours, accurate analysis, judgment and handling of special equipment in the operation of the abnormalities, the emergence of emergency abnormalities immediately take measures to start the emergency plan, report to the leadership.
On time to participate in the relevant safety technology training, improve the level to ensure the safety of special equipment.
According to the unit arrangements, seriously participate in emergency drills, emergency response and other work.
(5) special equipment safety and technical file management personnel responsibilities:
Strict implementation of the unit special equipment safety and technical file management system, to ensure that the use of equipment safety and technical files complete and intact. Special equipment technical files should include at least the following: special equipment factory attached to the requirements of safety specifications of the design documents, product quality certification, installation and use of maintenance instructions, supervision and inspection certificates, etc.; special equipment operation and management documents, including: registration documents, installation supervision and inspection reports, annual inspection reports, daily operation records, troubleshooting and maintenance records.
Second, the special equipment safety management system
In order to ensure that the unit used in the boiler, pressure vessels, pressure piping, elevators, cranes, large amusement rides, passenger ropeways and other special equipment safety, normal and effective use, especially the development of safety management provisions, as follows:
(a) the acquisition of special equipment, installation. All special equipment should be used by the department to propose the purchase plan, the ____ department review and report the unit leadership approval, the ____ department is responsible for the purchase of holding the corresponding national manufacturing license of the production unit manufactured in accordance with the safety specifications of the special equipment.
Before the installation of special equipment, the use of the department to determine the first unit with the corresponding national installation permit is responsible for the installation work, before the start of work should be in accordance with the provisions of the special equipment safety supervision department for the start of the informational procedures. Any department shall not install unauthorized special equipment.
After the completion of the installation, the unit (or should be urged to install units) should be declared to the relevant special equipment inspection and testing organizations acceptance test.
(b) the registration of all types of special equipment. Special equipment before being put into use or within 30 days after being put into use, by the unit ____ department person comrades responsible for the city, district quality and technical supervision departments for registration. Registration marks and inspection marks should be placed or attached to the special equipment in a prominent position.
(c) managers should be clear about the installation location of all equipment, use, operators, managers and safety conditions, and is responsible for the development of relevant equipment management system and safety and technical operating procedures.
(d) the management of special equipment file information.
Special equipment safety and technical file management, is the only traceable technical documents for the safe operation of special equipment to provide technical support. The relevant responsibilities should be given great importance and proper custody. When the need to access the special equipment technical file information, file management responsibility should be strictly according to the rules, to fulfill the call borrowing procedures and approval by the relevant leaders before the information can be handed over to the borrower.
Special equipment technical files should include the following: special equipment design documents, manufacturing units, product quality certification, use and maintenance instructions and other documents, as well as the installation of technical documents and information, etc.; special equipment operation and management documents, including: regular inspection of special equipment and regular self-inspection records; special equipment daily use of the condition of the record (operating records); special equipment and its safety accessories, safety protection devices, measurement and control of the equipment. Safety accessories, safety protection devices, measurement and control devices and related ancillary instrumentation of the daily maintenance records; special equipment operation failure and accident records.
(E) the use of special equipment system
1. Special equipment use departments at all levels of management, should have a sense of production safety and special equipment use management knowledge to strengthen the use of special equipment, safety management.
2. The use of equipment, places (such as: boiler room, elevator room, etc.) should be set up safety warning signs, strict implementation of the entry and exit procedures for registration of personnel, safety management personnel, operators, all according to the provisions of the registration to enter. Where access to dangerous places other personnel (including leadership inspection, outside visits, equipment maintenance, equipment testing personnel) to enter, should be approved by the unit or department head, and accompanied by safety management personnel, operators, etc. to enter, enter the strict compliance with the relevant systems, shall not operate special equipment. Other personnel shall not enter the above locations and premises.
The boiler room implements a 24-hour operation duty system, the duty personnel should make a good record of duty, found that the hidden danger of accidents should be dealt with correctly, and reported in a timely manner.
The use of equipment is strictly prohibited smoking, the use of open flames, placing sundries and so on.
3. According to the "Regulations", "Special Equipment Operators Supervision and Management Measures" stipulates that special equipment operators and safety management personnel should be qualified by the special equipment safety inspection department before engaging in the operation or management of the corresponding special equipment. It is strictly prohibited to arrange for unlicensed personnel to operate special equipment, to eliminate the phenomenon of unauthorized command and unauthorized operation. Special equipment operators found in the process of operation equipment accident hidden danger or other unsafe factors, should be immediately reported to the equipment safety management personnel and departmental security officer.
The use of equipment departments should be special equipment operators to carry out the conditions of the audit to ensure that the cultural level of operators, physical conditions and other requirements of the relevant safety specifications; and special equipment safety education and training to ensure that special equipment operators have the necessary knowledge of special equipment safety operations. Training should make records. Special equipment operators' qualification certificate expires three months before the application for review should be made, review of unqualified personnel shall not continue to engage in special equipment operations.
4. Special equipment operators should be strictly enforced special equipment operating procedures (operating procedures can be based on regulations, norms, standards, and equipment instruction manuals, operating principles, safety requirements, precautions, etc., the specific content can be referred to the "operating procedures for special equipment") and the relevant safety regulations.
Before the operation of the equipment, to do a good job before the operation of the inspection work, including: power supply voltage, the state of the switch or section door, oil temperature, oil pressure, liquid level, safety protection devices and the site operating environment. Abnormalities found should be dealt with in a timely manner, and it is prohibited to run the equipment without checking.
When the equipment is running, according to the provisions of the site monitoring or inspection, and carefully fill in the operating records; according to the requirements of the inspection of the equipment operating conditions and the necessary testing; according to the principle of economical and practical work, adjusting the equipment is in the best working conditions, reduce energy consumption of equipment.
When the equipment fails, it should stop running immediately and start the backup equipment at the same time. If there is no standby equipment, it should be immediately reported to the competent leadership, and as soon as possible to remove the fault or repair, to ensure the normal operation of the work. It is strictly prohibited to run the equipment in a faulty state.
When the equipment stops running due to the action of the equipment safety protection device. Should be based on the fault display to carry out the appropriate troubleshooting. A moment difficult to deal with, should be reported to the leadership at the same time, the organization of professional and technical personnel to troubleshoot the fault, and according to the results of the troubleshooting, repair faulty equipment. It is prohibited to force the power supply to run in the case of unclear faults.
When an emergency situation occurs in the equipment that may jeopardize personal safety, the operator should immediately evacuate the operation site after taking the necessary control measures to prevent casualties.
5. The use of departments should strengthen the maintenance of special equipment, special equipment, safety accessories, safety protection devices, measurement and control devices and related instrumentation for regular maintenance, fill in the maintenance records, and according to the specified time of the safety accessories calibration, calibration certificate should be placed in or attached to the safety accessories of the conspicuous position, and sent to the ____ department for the record.
6. Equipment use departments should be in accordance with the safety specifications of special equipment, periodic inspection requirements, in accordance with the validity of the safety inspection 30 days before the expiration of the corresponding special equipment inspection and testing organizations to put forward regular inspection requirements. The use of equipment departments should be actively cooperate with and assist the inspection and testing organizations to do a good job of inspection. Without regular inspection or inspection of unqualified special equipment, shall not continue to use. According to the conclusions of the special equipment inspection, notify the use of the department to do a good job of equipment and safety accessories for repair, maintenance work to ensure that the safety of special equipment and the use of the requirements of the level of condition. Safety inspection and test reports on equipment as well as rectification records, should be established to file records to be retained.
7. Unit according to the use of equipment, regular (at least once a month) to organize safety inspections and inspections, and make records. Departments of special equipment safety management personnel should be the use of special equipment belonging to the inspection (but not less than once a month), found that the problem or anomaly should be dealt with immediately; in case of emergency, you can decide to stop the use of special equipment and report ____ the department in a timely manner.
8. Special equipment, such as the existence of serious potential accidents, or no transformation, maintenance value, or more than the safety specifications for the use of life, it should be scrapped in a timely manner, and by the ___ department to ____ District Special Equipment Supervision Section for cancellation procedures.
9. In order to ensure the safe operation of special equipment, the unit has developed a detailed, reliable, operational emergency plan, including: emergency rescue organizations and their responsibilities; the identification of hazardous targets and potential risk assessment; emergency rescue plan to start the program; emergency response program; emergency response measures program; emergency rescue organization training and exercises; emergency rescue equipment and equipment reserves; financial security. Should ensure that in the event of emergencies or accidents, can quickly control and channel people to prevent accidents.
Emergency plans are published separately (specific elements and examples can refer to the "Elements of Emergency Plan" and "the use of the unit elevator emergency rescue plan"), the unit regularly organized by the relevant personnel drills, not less than once a year, drills to make a record for the archives.
10. The person in charge of the unit ____ (or ____ department), will take a regular inspection and occasional spot checks, the use of special equipment departments of the safety management of the inspection, and will check the results of the written feedback to the use of the department.
11. The unit combined with the end of the year evaluation work, in the process of special equipment safety use and management of outstanding achievements in the department or individual, to give notice of praise and reward. The use of poor management, equipment, hidden dangers, causing economic losses to the unit and the adverse impact of the department or individual, depending on the circumstances to be criticized and educated or punished, violating the law to be held responsible for the legal responsibility of the person concerned.
(F) Other
Equipment overhaul, remodeling, moving, scrapping, updating and dismantling should be strictly enforced by the relevant provisions of the state, according to the unit of internal level-by-level approval, and to the special equipment safety supervision department for the appropriate procedures. Strictly prohibit unauthorized overhaul, renovation, moving, scrapping, updating and dismantling of unauthorized or non-compliance with national regulations of the equipment, once found in addition to serious treatment, the responsible person should also bear the responsibility for the accidents caused by this.
Third, special equipment maintenance system
Strengthen the maintenance of equipment, is to ensure the safe operation of equipment, reduce energy consumption, prolong the service life of equipment and effective means, the use of equipment departments should study and implement this system.
(a) According to the specification requirements for the use of equipment, age, wear and tear, as well as faults, the preparation of annual, monthly, weekly and daily maintenance plan for equipment, clear maintenance work start time and completion date, and to complete the planned projects on schedule.
(ii) According to the equipment operation cycle, regular maintenance of equipment. According to the use of equipment, targeted repair and maintenance. Maintenance work should be based on different parts of the equipment, the preparation of maintenance project details, easy to wear and tear, aging parts of the implementation of key maintenance, timely replacement of broken, deformed parts, to ensure that the safety level and quality standards of equipment.
(C) in the maintenance work, feel the use of equipment and wear and tear laws, to determine the maintenance cycle. According to the maintenance cycle, the reserve maintenance work required for the equipment parts, to ensure the timely and effective implementation of the maintenance program.
(D) in the maintenance of the quality of the premise, vigorously promote the repair of old and waste. Enhance the equipment maintenance personnel to save money and reduce the awareness of consumption, reduce or lower the maintenance of material consumption.
(e) maintenance work should not go through the motions, perfunctory. Should establish equipment maintenance file records, each maintenance, maintenance content, replacement parts with text records for the record. Make maintenance work institutionalized, standardized, systematized, and provide lesson plans for professional and technical training for employees. Do have a clear picture in mind. Equipment using the department's managers should keep track of the implementation of the maintenance plan, and is responsible for monitoring and inspection, so that equipment repair and maintenance institutionalized, standardized.
The quality of equipment maintenance depends on the professional and technical level of maintenance personnel. Departments should increase the maintenance staff professional and technical training efforts, so that they continue to learn new knowledge, master the new technology, in order to meet the unit hardware facilities and equipment constantly updated technical requirements.
(F) when the equipment failure, maintenance personnel should quickly rushed to the scene of the equipment, according to the failure phenomenon, analyze and judge the cause of the failure, and for the cause of the failure to implement effective maintenance processing. At the same time, the equipment failure point related parts of the incidental inspection, to prevent the omission of other potential accidents. After confirming the elimination of faults, the operating personnel to start the equipment, to be normal operation of the equipment before the withdrawal of the equipment maintenance site.
If the warning requirements of the emergency plan are met, the emergency plan should be started quickly to ensure that emergencies are effectively dealt with and to prevent the failure from expanding.
(VII) routine maintenance of the elevator must be carried out by the corresponding state licensed units.
The elevator should be cleaned, lubricated, adjusted and inspected at least once every 15 days.
The unit safety management department (personnel) and elevator management should supervise the routine maintenance unit ____ company, maintenance personnel ______ in the maintenance of the strict implementation of national safety specifications and the Beijing local standard "elevator routine maintenance rules" requirements, on time and carefully complete the maintenance work to ensure that the maintenance of the elevator's safety and technical performance, and is responsible for the implementation of site safety protection measures to ensure that the construction of the elevator is safe. Implement on-site safety protection measures to ensure construction safety. Fill in the corresponding maintenance records, and the use of unit safety management personnel to confirm the signature.
The daily maintenance unit of the elevator ____ company, should be responsible for its maintenance of the safety performance of the elevator. After receiving the failure notice, should immediately go to the scene, and take the necessary emergency rescue measures.
The above safety management system please the use of equipment departments to organize staff to study carefully, and according to the relevant requirements to implement.
This system is effective from the date of issuance.
Special equipment safety management regulations related articles:
1. special equipment safety management responsibility
2. equipment and facilities safety management regulations
3. machinery and equipment safety management regulations
4. elevator safety management regulations
5. cranes safety management regulations
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6. Equipment Safety Regulations
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