1. The purpose of the finished product inspection standards: from the results to control large quantities of products in line with national laws and regulations and to meet the requirements of the enterprise standard
as well as the requirements of the product design,
2. To meet the requirements of consumers to use the high-quality products, the Ministry of Production in accordance with the standard implementation, quality control;
3. p> 3. Every problem must have a responsible department, are attributed to the responsible person;
4. All standards will be the problem transferred to the production department and the quality department is responsible for, such as verification of technical reasons are borne by the company;
5. The principle of tracing back to the factory: product quality problems can be traced back to every product, every major accessory, every responsible person;
6. Factory Outside the factory traceability principle: product quality problems can be traced back to each accessory, each distributor, each consumer;
7. Divided into: the first sample confirmation, appearance, functional performance, product key process requirements, product accessories, packaging requirements, traceability requirements;
8. Responsible person to be clear;
9. Once there is any inconsistency with this standard, in the development stage by the Once there is any problem that does not conform to this standard, the R&D department is responsible for solving it in the development stage, and the quality department is responsible for solving it in the mass production stage;
10. Scope of distribution: before the mold is opened: R&D department, planning department, quality department, after the mold is opened: R&D department, planning department,
quality department, quality department, production department.
11. OEM products finished product inspection standards need to be sent to the Material Control Department, R & D Department, Planning Department, Quality Department, Quality Department, Production
Department; and OEM products responsible for the department does not include the production department.
Second, the content
1. First sample confirmation:
1) the number of standard products confirmed for one, the number of Taste of Spring products confirmed for ten units;
2) new products (including OEM new products) by the R & D Department on-site confirmation of the standard products by the quality department confirmation; 2. Appearance
1) Appearance requirements
A. Appearance
A. Cleanliness requirements: products and accessories clean appearance. Cleaning requirements: products and accessories clean appearance, can not see or touch the dust and dirt;
B. Product Appearance Coordination: product parts and accessories can not be too large gaps between or with not too large measurement of the size of the change, to the sample requirements;
C. Stainless Steel Polishing Requirements: Polishing uniformity, all places should be thrown (including weld seams), the brightness to the sample requirements, no obvious scratches and polishing cloth uniform phenomenon. Obvious scratches and polishing cloth uniform phenomenon;
D. Stainless steel welding requirements: weld uniformity, no water leakage, no leakage welding;
E. Printing or other pattern marking requirements: fonts, sizes in line with the drawings and samples, the pattern marking shall not be crippled, fall off the deformation, the use of alcohol to wipe repeatedly for 10 times, the font is clear, and shall not fall off;
F. Plastic appearance: The surface can not have scratches, dirt, color or other obvious plastic defects, to meet the sample requirements;
G. Sticker requirements: sticker position is fixed, no tilt, no wrinkles, to meet the requirements of the sample; H. Other special requirements for special positions. 2) Problems and responsible departments
A. Appearance is not clean, appearance scratches ------------------------------------------------ Production Department / Full Inspection
B. Welding is not beautiful and uneven ------------------------------- ----------------------- production department/full inspection
C. Polishing is not up to standard --------------------------------------------------------------- production department/full inspection
D. The sticker is crooked, there is adhesive or dirt beside the sticker --------------------------------------------------------------- production department/full inspection
Sticky or dirty ------------------------------------ production department/full inspection
E. Appearance is not coordinated, assembly size misalignment, color mismatch between parts or accessories ----- quality department/sampling
F. Stainless steel surface with serious sand holes, plastic defects are serious ------------- ------- quality department, material control department/sampling
G. Printing or other pattern marking is unclear, mutilated, peeling off deformation ---------------------- quality department/sampling
3. Functional Performance Requirements
1) Requirements
A. Bursting Pressure Test
B. Hydrostatic Pressure Test
C. Empty shell machine through the cycle of pressure test (12Kg100000 times pressure test, by the quality department of each batch of sampling)
D. Empty shell machine water pressure strength test: 14Kg water pressure, through 8 seconds, break 2 seconds, measure 6 times, for 1 minute, can not burst, can not leakage (production department of the full inspection).
E....... >>
Question 2: What is the difference between the inspection specification and inspection procedures Inspection specifications and inspection procedures are different:
1, the inspection specification for a part of the requirements need to be tested, including the project, the time, personally believe that some of them are similar to the test outline.
2, and the inspection protocol is based on the test specification of the steps of the test, there is a clear classification, including the requirements of personnel, equipment and so on.
3, of which the test standard is a specific description of the project requirements in the test specification.
4, inspection instructions are some of the difficult to operate in the protocol of the steps of the specific guidelines, including how to operate the equipment, and even chemical testing in the protection and so on.
Inspection specifications and application of inspection protocols explained:
In general, a complement to the protocols, if simple, this part can be omitted. That is to say: what needs to be done to test, test the basis for the determination of qualified, test the man-machine-material method of environmental requirements, testing the process control and specific operations. The actual operation, can be arranged into a combination of documents suitable for business on the good.
Question 3: What is the inspection program Through the inspection of products from the purchase, processing to the finished product factory and other processes to ensure that the inspection of qualified products into the company, qualified process products chicken into the next process, the delivery of qualified products.
Question 4: What are the inspection specifications for incoming inspection? 40 points Feed inspection specifications
Feed inspection, also known as acceptance inspection, is to control the control point to prevent defective raw materials into the material warehouse, but also to assess the main source of information for the material manufacturers.
The materials entered, and because of the quality and reliability of the supplier and the number of materials, unit price, volume, etc., to plan for the full inspection, sampling, exemption from inspection.
Full inspection: fewer hours, higher unit price.
Sampling: more quantity, or recurrent materials.
Exemption: high quantity, low unit price, or general subsidies or recognized listed (generally not implemented) as exempt from inspection of the manufacturer or the limitations of the material.
1.1 Inspection Items
Roughly distinguish between:
a. Appearance Inspection
b. Dimensions, structural inspection
c. Electrical Characteristics Inspection
d. Chemical Characteristics Inspection
e. Physical Characteristics Inspection
f. Mechanical Characteristics Inspection
A wide range of products are included in the inspection according to the required items. Requirements for the project, included in the test.
1.2 Inspection Methods
a. Appearance Inspection: generally visual, feel, limit samples.
b. Size inspection: such as vernier calipers, micrometers.
c. Structural inspection: such as tensiometer, torque meter.
d. Characterization test: using testing instruments or equipment (such as multimeter, capacitance meter, LCR meter, oscilloscope, etc.).
1.3 Sampling test
Generally use random sampling
1.4 Working basis
a. Sampling plan operating guidelines
b. Nonconforming product handling procedures
c. Receiving inspection and testing procedures
d. IQC inspection specifications
e. Identification and traceability Work Procedures
f. Loading Inspection Specifications
g. Corrective and Preventive Measures Work Procedures
h. Quality Record Control Work Procedures
i. BOM, ECN
1.5 Acceptance Criteria
a. Inspection in accordance with the latest version of the "IQC Inspection Specification"
b. Acceptance Level (AQL) is subject to negotiation. (AQL) subject to negotiation, generally can be set at 0.1 ~ 1.0% (or depending on the specific product) the factory set serious shortcomings (CR) = 0.40, major shortcomings (MA) = 0.65, minor shortcomings (MI) = 2.5
c. The use of MIL-STD-105D inspection level Ⅱ according to the size of the number of deliveries to check the size of sample size code, and then according to the shortcomings of the level to determine the number of samples. The number of samples will be decided according to the level of defects.
1.6 Disposal of qualified products
In the receipt of the inspection report form and the outer box of the labeling, stamped with blue "IQC OK" seal, qualified products are moved to the material warehouse.
1.7 Disposal of nonconforming products
1.7.1 In the receipt of the inspection report form, and the labeling of the outer box, stamped with a red "batch return" seal, nonconforming products are moved to the batch return area.
1.7.2 Nonconforming products are handled in the following ways: return, special selection, selection, scrap.
The way of special picking:
Special picking can be used: because the shortcomings of the impact is not significant, can be used directly on the line.
Special selection: because it is more difficult to deal with before the line to pick out the defective products returned to the supplier.
Special handling: because it is easier to deal with, defective products must be dealt with before going online.
1.8 Workflow
1.9 Notes
1.9.1 IQC unchecked materials must be placed in the waiting area.
1.9.2 Qualified products and non-qualified products must be clearly labeled and must be stored separately.
1.9.3 For special materials, in order to facilitate the tracking of materials and online production, must be indicated on the corresponding material pieces of special materials, at the same time, IQC, IPQC must pay attention to the production process, there is no potential problem occurs.
1.9.4 If the defective product on the determination of the results are not yet determined, hang the HOLD sign.
1.9.5 Don't forget to do the test fit test and tinability test for the material parts.
2. Process control (IPQC)
Process control is the core of quality control, general process control refers to the control of incoming materials (into the material warehouse) to the control of finished products before the production of quality control activities in the middle of this, so it is also known as intermediate inspection.
2.1 The purpose of process inspection
a. In the mass production type of factory, timely detection of defects, take measures to prevent a large number of defective products.
b. For the quality of non-opportunistic variables, in the process of operation, to check to prevent the generation of defective products, such as checking the workflow is not changed, the newcomer to the operation standard (method) whether to understand the machine, molds, fixtures are normal, the operation of the article ...... >>
Question 5: What is included in the inspection batch quality acceptance A good basic inspection batch acceptance of the importance of
The skyscraper flat ground, is every brick and every tile constructed into its spine, is the hard construction laborers, every drop of sweat cast its splendor. All of this must start from the most basic inspection batch.
1. "Uniform Standards" on the inspection batch of qualified quality conditions are as follows:
(1) the quality of the main control projects and general projects by sampling inspection;
(2) with a complete basis for construction operations, quality inspection records.
2. Sub-project quality acceptance of qualified pieces for:
(1) sub-projects contained in the test batch should be in line with the provisions of the quality of qualified;
(2) sub-projects contained in the test batch quality acceptance records should be complete.
3. Unit (sub-unit) project quality acceptance in accordance with the following provisions (mandatory provisions):
(1) unit (sub-unit) project contained in the division (sub-division) of the quality of the project should be accepted;
(2) quality control information should be complete.
From the above provisions, we can see that the conditions of the unit project must contain qualified conditions for the quality of the works of the division, the quality of the works of the division must contain qualified quality of the sub-projects; sub-projects must contain qualified quality test batch quality. Therefore, the test batch as a unit of qualified quality of the most basic minimum unit, if the unit project has a sub-projects test batch failed, the quality of the unit project can not be rated as qualified. Thousands of miles of dike, collapse in an ant hole, so we should pay close attention to the acceptance of the test batch.
Second, the test batch acceptance, the standard should be clear
The professional construction quality acceptance specifications for the test batch of the main project and general project acceptance criteria have specific provisions, but there are a number of unclear still have to be further verified, for example: specification of the design requirements in line with only the civil part of the construction of about 300, these requirements should be in the construction drawings to find the construction plans, the construction plans are not specified, the construction plans should be opened in the opening of the project. No provisions in the construction drawings, should be put forward in the pre-construction drawing review, the design unit is required to reply in writing and supplemented for future acceptance as a basis. In addition, the acceptance of the specification for the implementation of the construction organization design of the provisions of about 30, so the construction unit should be required by the specification of the content of the preparation of the construction organization design, and submitted to the supervisor to review and sign, as a basis for acceptance in the future.
Third, the test batch acceptance, the construction unit self-test is a prerequisite
"Uniform Standards" mandatory provisions: acceptance of project quality should be based on the construction unit to check and evaluate. Article 58 of the construction law: building construction enterprises are responsible for the construction quality of the project. Acceptance of construction projects, often found that the construction unit self-check table figures and the actual project there is a large gap, which are not strictly self-checked by the construction unit. Some project construction units will be "self-control" and "supervision" acceptance into one, which is incorrect, this is actually extremely irresponsible for the quality of the project. State "the implementation of mandatory standards for construction supervision regulations" (Ministry of Construction Ordinance No. 81), Article 18 expressly provides: "construction unit in violation of mandatory standards for construction, and ordered to correct, impose a project contract price of more than 2%, 4% of the following fine, resulting in losses. The circumstances are serious, ordered to suspend business rectification, reduce the qualification level or revocation of the qualification certificate.
Fourth, the test batch acceptance, inspection is the procedure
January 30, 2000, the State Council Decree No. 279 issued by the "Construction Project Quality Management Regulations" in the regulations, without the signature of the superintendent engineer, construction materials, building materials, building components and equipment shall not be used in the project or installation, the construction unit shall not carry out the next process of construction. Without the signature of the supervising engineer, the construction unit will not disburse the project funds and will not carry out the completion inspection.
Engineering quality inspection is a systematic project. Construction unit should be accompanied by the corresponding process and parts of the project quality inspection certificate. Subdivision, division unit project quality inspection and evaluation of the report, should be accompanied by the relevant quality inspection and evaluation of the standard requirements of the information and specifications of the form. Through the inspection of this systematic project, supervision engineers can fully understand the construction records of the construction unit, quality management system and a series of issues to facilitate the discovery of problems, better control of the quality of the test batch, the inspection is the construction unit to pay attention to quality management, the quality of the project seriously, is the inevitable process of quality management.
Fifth, the test batch acceptance, acceptance of personnel that the main body to be qualified
"Uniform Standards" provides for the completion of the project acceptance, sub-projects (page 13) (continued from page 11) acceptance, and sub ...... >>
Question 6: How to prepare the inspection management system? What should be included? Quality inspection management system
1. Purpose
Inspection of raw materials, auxiliary materials, finished products and semi-finished products, to provide assurance that the production of qualified quality products.
Monitor and measure the product characteristics, verify that the product requirements have been met to ensure that customer requirements are met.
2. Scope
Applicable to the production of purchased products, process products and finished products for monitoring and measurement.
The incoming inspection of auxiliary materials, process inspection of semi-finished products, and factory inspection of finished products.
3. Duties
The Quality Control Section is the main functional department to monitor and measure the product characteristics.
4. Procedures
4.1 Quality Control Section in accordance with the "Inspection Standards" to specify the test point, sampling program, test items, testing methods, testing equipment used.
4.2 Incoming verification
4.2.1 The production of purchased materials warehouse custodian check to confirm the name of the raw material, such as the number of correct, undamaged packaging, placed in the inspection area, and notify the inspector test. If necessary, the laboratory sampling microbiological and physical and chemical indicators of the test.
4.2.2 The inspector according to the "inspection standards" for full or sample verification, and fill out the "raw materials inspection record":
The process inspection of the product by the quality control officer responsible for the various processes, in accordance with the process standards for its inspection and monitoring of the inspection of qualified semi-finished products will be delivered to the next process, the substandard products are stacked separately.
a) Qualified. Warehouse for warehousing procedures and marking.
b) failed inspection, the inspector in the purchase of materials on the addition of "unqualified" mark, according to "nonconforming goods control program" for processing.
4.2.3 Purchased products verification
Verification methods may include inspection, measurement, observation, process verification, provide qualified documents and other methods.
4.3 Measurement and monitoring of semi-finished products
4.3.1 Process Inspection
For the process of setting up testing points, after a good self-checking and self-scoring of the products in the waiting area, the inspector based on the inspection specifications for the inspection, the qualified products, in the "Semi-finished Product Inspection Record" on the cover of the inspector's signature before transferring to the next process; the implementation of the "Nonconforming Product Control Program".
4.3.2 Mutual Inspection
The operator of the next process should be transferred to the previous process for mutual inspection of the product, to confirm that qualified before continuing production, the implementation of the "non-conforming products control program" for non-conforming products.
4.4 Measurement and monitoring of finished products
4.4.1 Operator self-inspection of finished products, and neatly stacked in the area to be inspected, labeled, and attached to the logo to be inspected.
4.4.2 inspector according to the product "inspection standards" requirements for inspection, the content recorded in the corresponding "factory inspection records", and make the appropriate identification.
4.4.3 Finished products are packaged after passing the sampling inspection by the warehouse custodian according to the inspector issued by the "packaging production process card" for warehousing procedures, defective products according to the "defective products control program" to deal with.
4.4.4 All finished products before leaving the factory by the Quality Control Department for its sensory, physical and chemical, microbiological project testing. Finished product inspection (factory inspection), by a full-time inspector is responsible for the finished product inspector must have a comprehensive understanding of the product process inspection and control, to determine the correctness of the finished product inspection.
4.5 Product Inspection Records
4.5.1 The Quality Control Department should carefully establish and maintain good product inspection records, including a variety of test reports, these records should indicate whether the measurement and control to meet the standards and specifications of the requirements of all records should be authorized to confirm the signature of the inspector.
4.5.2 Quality Control Department is the product quality inspection and supervision of the full-time institutions, raw materials into the factory, the process of product production inspection, as well as product warehousing, factory quality inspection of the whole process is responsible for unqualified raw materials do not enter the factory, unqualified semi-finished products do not flow into the next process, unqualified products do not leave the factory.
4.5.3 test whether the packaging is intact, not dirty and broken phenomenon, there is a refusal to leave the factory according to the unqualified. Quality inspection work must be strictly in accordance with national standards, industry standards or enterprise standards and product characteristics of the inspection, the inspection of the various stages of the production process shall be objective and serious, so that the processors are skilled in the product standards of this process to ensure that the products of this process meet the requirements.
4.5.4 Quality inspection work must be strictly in accordance with national standards, industry standards or enterprise standards and product characteristics of the inspection, the inspection of the various stages of the production process shall be objective and serious, so that the processing staff of the process to master the product standards to ensure that the process products meet the requirements.
4.5.5 Specialized quality control officer for each process to follow the inspection, production workers adhere to high standards, strict requirements, and constantly improve the technical level, full-time inspectors strict quality control.
5.Related Documents
5.1 "Nonconforming Products Management System"
5.2 "Inspection Specification"
6.Quality Records
"Raw Material Inspection Record"
"Semi-finished products ...... >>
Question 7: What is included in the acceptance of work? Article 16.4.1 of the Code stipulates: "The unit works for which separate construction contracts are signed may be subject to separate acceptance of completion upon completion. In a unit of work to meet the requirements of the specified delivery of professional works, may obtain the consent of the contractor, completion and acceptance in stages."
Article 16.4.2 of the Code states: "The completion and acceptance of individual projects shall comply with the design documents and construction drawings, to meet the needs of production or with the conditions of use, and in line with other completion and acceptance of the conditions required."
"Norms" Article 16.4.3 states: "The entire construction project has been completed according to the design requirements of all construction, in line with the construction project completion acceptance criteria, can be organized by the contractor design, construction, supervision and other units for the completion of the construction project acceptance, intermediate completion and has been handing over the formalities of the single project, will not repeat the completion of the acceptance. " Completion acceptance is a legal system, "contract law", "construction law", "construction project quality management regulations" on the completion of the acceptance has made clear provisions. In order to ensure the smooth progress of the construction project completion acceptance, we must follow the one-time basic features of the project, according to the objective law of construction and completion of the completion of the completion of the acceptance of the sequential order. In the practice of construction project management, the form of delivery will be different due to the different scope of contracting. From the contractor's point of view, the delivery of completion acceptance means that the completion of the task of the project manager department, can undertake new projects. Project delivery completion acceptance is generally carried out according to the three cases:
1. unit project (or professional: engineering) completion acceptance
To unit project or a professional engineering content as the object, independently signed construction project construction contract, to reach the completion conditions, the contractor can be handed over individually, according to the contractor according to the basis of the completion of acceptance and standards, according to the contract of construction of the agreed project contents Organization of completion acceptance, more flexible to adapt to the current project contracting universality. According to the current construction project division standard, the unit project is a component of a single project, there are independent construction drawings, the contractor construction is completed, with the consent of the contractor, or the original construction contract has been agreed, can be staged acceptance. This acceptance, in some of the larger, group type, more complex technical construction projects more commonly exist. After China's accession to the WTO, the construction engineering field to use foreign capital or cooperation in construction will be more and more, the use of international practice will also be increasing. The practice of section acceptance or intermediate acceptance is also in line with international practice, which can effectively control the quality of sub-projects, divisions and units to ensure the realization of the system objectives of the construction project. China has also drawn on some international experiences and practices in recent years and revised the model text of the construction contract to include provisions for intermediate handover. The new "construction project construction contract (model text)" GF-1999-020l "general terms" 32.6 paragraph provides: "the scope of the intermediate delivery of the project and completion time, the two sides in the special terms of the agreement The acceptance procedure according to the general terms of 32.4.".
In the construction contract 'special provisions', once the two sides agreed on the scope and completion of the intermediate works, such as group works, which (some) unit works first, such as highway projects, which contract section first, etc., the contract should be agreed upon by the contractual procedures for the completion of the acceptance of the phases.
2. Acceptance of single project completion
refers to a general construction project, a single project or a workshop, has been completed in accordance with the design drawings of the project content to meet the requirements of the production or with the use of conditions, the contractor to submit to the superintendent of the "project completion report" and "project completion report". "Project completion report" and "project completion report" signed, should be issued to the contractor "delivery of the completion of the acceptance notice", explaining the completion of the project, completion of the acceptance of the preparation of the equipment without the load of a single test case, specifically agreed to deliver the completion of the acceptance of the relevant matters.
For the bidding competition contracted single project construction projects, according to the agreement of the construction contract, the contractor is still issued by the contractor to the contractor notice of delivery to the organization acceptance. Completion of acceptance, the contractor in accordance with national regulations, finishing all the completion data and complete the site completion of acceptance of the preparatory work, clearly put forward the requirements for the handover, the contractor should be agreed upon procedures for timely organization of the formal acceptance. For the completion and acceptance of the industrial equipment installation project, the equipment should be based on the technical specifications of the equipment specification and stand-alone test program, step by step to carry out the test run of the equipment. Acceptance should be signed after acceptance of the completion of the equipment installation project acceptance report.
3. All project completion acceptance
refers to the entire construction project has been completed in accordance with the design requirements of all construction, and has met the completion acceptance criteria, should be organized by the contractor design, construction, supervision and other units and archives department for the completion of all the works ...... >>
Question 8: What is included in the plastic testing standards? Generally include a preamble (drafting unit, the unit of attribution, release time, etc.), scope, normative references, terms and definitions, classification codes and marking, equipment, specimens, methods, notes, appendices, etc..
Question 9: What are the main contents of the acceptance of goods Purchase Order No.: No.
No.
Name
Ordered Quantity
specifications in line with
Unit
Banquet Quantity Unit Price
Total Price
Yes
No
Is it Batch Delivery
Mouth Yes Mouth No
Accounting
Section
Vendor
Supply
Accounting
Inspection
Inspection
Sampling % Defective
Acceptance
Results
Inspection
Supervisors
Inspection
Inspection
Post
Total Defects
General Manager
Cost Accountant
Warehouse
Purchasing
Main
Supervisor
Checking
Calculation
Main
Supervisor
Inspection
Main
Management
Control
Cocoon
Question 10: What are the contents of the vehicle annual audit test, what are the specific requirements Third, the car inspection process:
1, first of all, go to the business hall to pay the deposit of 200 yuan, please keep the receipt.
2, to the parking lot to find a test exhaust appearance inspector registration procedures, Tim test form (some test field is viewed by the inspector registration).
3, on the tailpipe test line with a simple working method to detect exhaust; test fee is 75 yuan. After passing the test, get the environmental labeling (free)
4, to test the appearance of the Department to submit the "tailpipe test form", motor vehicle license, the original policy, ID card copy (or agent ID card copy); complete the procedures to the window to check whether the car has a violation of the record.
5, check the appearance, the inspector to check the appearance of the vehicle, the inspection includes: the appearance of the body and the engine number, frame number is consistent with the driving book, a variety of lights are complete and effective; view fire extinguishers, triangular plate, the left and right tire tread is consistent;
6, on the test line, the main inspection items are: front and rear axle weight, side slip, speedometer difference, front and rear brake force, hand brake force, lights, horn, chassis and other items. The cost of a small car inspection is 36 yuan.
7, manual adjustment of low beam. The cost is 20 yuan.
8, all projects qualified to the business hall checkout, a variety of test forms to the total inspection check signature,
9, the police check signature, such as no violation records, the driving book cover the annual inspection chapter, issued by the annual inspection certificate. There are violation records, then to the traffic detachment brigade to accept processing, to the bank to pay the fine after 24-48 hours, with all the formalities and the annual inspection of the vehicle and then return to the test field to receive the annual inspection certificate.
Note:
1, the city's test site charges are uniform, 75 (tailpipe) + 36 (test) + 20 (light) = 131
2, if the test vehicle is a national 3 car with OBD (green 3 star car) two years of a tailpipe test, not like the Internet said that the annual test.
The project is the above tailpipe test, appearance, lighting, on the test line, the specific project has detailed above.
The project is the above tailgate test, appearance, lights, on the test line, the specific project has details above.