Part I: Making Production Work
Chapter 1: More Than Just Production - The Functions and Responsibilities of the Production Department
Section 1: Overview of the Functions and Responsibilities of the Production Department
One: Functions and Responsibilities of the Production Department
One: Functions of the Production Department
Two: Responsibilities of the Production Department
Three.
Three, the scope of duties of the production planning department
Four, the scope of duties of the material management department
Five, the scope of duties of the equipment department
Six, the scope of duties of the Department of Technical Development
Seven, the scope of duties of the Department of Quality Management
Eight, the scope of duties of the Department of Material Purchase and Supply
Section 2, the production department of the duties and responsibilities of each position synthesized
One, Production director job responsibilities
Two, production planning department manager job responsibilities
Three, manufacturing department manager job responsibilities
Four, technology development department manager job responsibilities
Five, workshop director job responsibilities
Six, quality supervisor job responsibilities
Seven, production scheduling staff job responsibilities
Eight, Chief Engineer Job Responsibilities
9, Process Supervisor Job Responsibilities
10, Technician Responsibilities
11, Production Workshop Skilled Worker Job Responsibilities
12, Shift Supervisor Job Responsibilities
13, Production Scheduling Supervisor Job Responsibilities
14, Production Scheduler Job Responsibilities
15, Purchasing Manager Job Description
16, Purchasing Department Supervisor Job Description
17, Purchaser Job Description
18, Receiving Supervisor Job Description
19, Material Acceptance Clerk Job Description
twentieth, Warehousing Supervisor Job Description
21, Warehouse Duty Officer Job Description
xii Warehouse Supervisor Job Description
xiii, Outbound Warehouse Manager Job Description
xiv, Porter Job Description
xv, Stocker Job Description
xvi, Full-Time Safety Officer Job Description
Chapter 2 Good Formations Don't Fight--Production Organization is the Foundation
Section 1, production department organization and management work
One, production department organization and management work
Two, production department organization and management workflow
Section 2, production department organization and template
One, production department organization system template
Second, the production department organization and template
Two, large-scale enterprise production department organization and template
Three, medium-sized enterprises production department organization and template
Three, medium-sized enterprise production department organizational structure template
Chapter 3 based on reality, insight into the first opportunity - production forecasting management
Section 1 of the production forecasting management work
I. Production forecasting management work
The content of production forecasting management work
II. Production forecasting of the work of the classification of the
Three.
Three, production forecasting work procedures
Second section of the production forecasting management standardized system
Third section of the production forecasting management of practical forms
One, the economic production analysis table
Two, the production quantity statistics table
Three, the production of the product production volume table
Quarterly, the workload summary table
V. The workload analysis table
Sixth, work efficiency analysis table
Section 4 production forecast management standardized details of the implementation of standards
One, production qualitative forecasting methods
Two, time series forecast analysis methods
Three, production forecasting monitoring and control of the implementation of standards
Part II to create the perfect production process
Part II to create the perfect production process
Chapter 4 Saving for a Rainy Day, Thinking of Crisis in a Safe Environment--Production Plan ManagementSection 1: Key Points of Management of Production Plan
I. The Purpose of Production Plan Development
II, Work content of production plan management
V. Workflow of market forecasting
Section 2: Standardized system of production plan management
I. Standard template of production plans
II. Allocation system
Section 3, production planning management practical forms
I, industrial output value and production annual schedule
II, production schedule (1)
III, production schedule (2)
IV, workshop production schedule
V, production and marketing status forecasting table
VI, production and marketing Production and marketing plan
VII, production and marketing plan formulated
VIII, production and marketing status control table
IX, daily production schedule
X, weekly production schedule
XI, monthly production and marketing plan summary table
XII, workshop monthly production schedule
XIII, section monthly production schedule
XIV, monthly production schedule
Xi, monthly production plan
Xi, monthly production plan
Xi, monthly production plan
Xi. >XIV, Monthly Production Schedule
XV, Quarterly Production Schedule
XVI, Annual Production Schedule
XVII, Strategic Production Schedule
XVIII, Comprehensive Statement of Production Plan
XIX, Production Schedule by Department
X, Annual Production Forecasting Form
XI, Staff Schedule
xii, order scheduling table
xiii, production plan change notification form
Section 4, production plan management standardized details of the implementation of standards
i, the method of determining the standard of the production operation plan
ii, the production capacity of the determination of the standard
three, the determination of the standard of work of the production plan index
three, the production plan indicator work standards
Fourth, the implementation and evaluation of the production plan work standards
Fifth, the production plan of the main indicators of management work standards
Sixth, to determine the production plan indicators of the work steps
VII, the annual production plan preparation work standards
VIII, the work plan management work standards
Chapter 5 to create their own unique selling points --Product Development Management
Section 1: Key Points of Product Development and Management Work
I. Product Development Work Contents
II. Product Production Management Contents
III. Product Conceptualization and Implementation Process
IV, Product life cycle
Section 2, product management standardized system
I. Product management system template
II. Product management rules template
III. Product design management methods
IV. New product development cycle management
Section 3, product management practical form
I. Semi-finished product transfer card
II.
II. Semi-finished Product Transfer Sheet
III. Work-in-Process Control Sheet
IV. Finished Goods Inventory Daily Sheet
V. Finished Goods Monthly Sheet
VI. Finished Goods Inventory Sheet
VII. Shipment Sheet
VIII. Shipping Notification Sheet
IX. Sample Quantity Management Sheet
Chapter 6 Integration, open source and reduce expenditure - procurement management
Section 1 procurement management work
I. Principles of procurement management work
II. Basic elements of material procurement
III. Material procurement tasks
IV. p>
V. Material Procurement Work Methods
VI. Material Procurement Processes
VII. Supplier Selection Workflow
VIII. Formulation of Procurement Plans
IX. Procurement Information Management Work Contents
Second Section: Procurement Management Standardization System
I. Standard Procurement Operation Management System
II. Purchasing Operation Implementation System
III. Purchasing Material Inspection Management System
IV. Purchasing Material Acceptance Management System
V. General Material Purchasing Contract
VI. Model Industrial Products Purchasing Contract
VII. Industrial and Mineral Products Purchasing Contract
VIII. Supplier Management Specification
IX. Cost management specifications
X, procurement inquiry management specifications
XI, procurement negotiations in the bargaining, price comparison management specifications
XII, the content of the material procurement assessment and its operational specifications
XIII, material procurement personnel performance assessment indicators
Section III procurement management practical form
I, material procurement plan form
II, material procurement plan
I, material procurement planning table
I. /p>
Two, material regular procurement schedule
Three, requisitions (a)
Four, requisitions (b)
Five, material purchasing application form
Six, material order form
Seven, material purchasing schedule control form
Eight, material ordering management monthly report
Nine, factory material purchasing management Monthly report
X. Important material procurement registration form
XI. Supplier sales, purchases, inventory monthly report
XII. Factory purchasing project registration form
XIII. Factory material purchasing statistics
XIV. Material ordering follow up sheet
Section IV Purchasing Management standardized details of the implementation of the standard
I. Material procurement method selection criteria
II. Material procurement process design criteria
III. Supplier division criteria
IV. Material procurement certification program development criteria
V. Order program development criteria
VI. Procurement budget management work standards
VII. Procurement information collection personnel basic Requirements
VIII. Material Procurement Information Collection Methods
IX. Main Provisions of Procurement Contracts
X. Procurement Contract Signing Implementation Standards
XI. Material Procurement Contract Execution Implementation Standards
XII. Material Procurement Contract Changes and Cancellations Implementation Standards
Chapter 7. Equipment management
Section 1: Key points of equipment management
One, the basic types of production equipment
Two, equipment management work
Three, equipment management work
The task of equipment management
Four, equipment management work
Five, production workshop equipment management content
V. Production workshop equipment management work
Sixth, production tools management work
Seventh, production equipment selection requirements
Eighth, production equipment use management work requirements
Ninth, production equipment maintenance management work
Section 2, equipment management standardized system
One, production equipment management system Template (a)
Two, production equipment management system template (b)
Three, production equipment supply management system template
Four, production equipment overhaul program management system
Five, the use of production equipment, overhaul and maintenance regulations
Six, the use of power generation system operating procedures
Seven, the lubrication management system for production equipment<
VIII. Boiler use operation system
IX. Production tools management rules
X. Production equipment use management system
XI. Production equipment maintenance management system
XII. Production equipment maintenance implementation system
Section 3, equipment management and practical forms
I. Equipment daily management form
I.
Two, equipment registration form
Three, equipment scoring table
Four, equipment registration details
Five, equipment numbering standard table
Six, various types of equipment statistical table
Seven, equipment selection and economic benefit analysis table
Eight, mold registration card
Nine, model management card
Ten, Tool storage record card
XI, tool registration form
XII, tool borrowing application form
XIII, tools, equipment borrowing record sheet
XIV, gauge inspection record sheet
XV, scale equipment data card
XVI, instrumentation application form
XVII, machine workload record sheet
18, machine performance registration form
19, equipment maintenance work schedule
20, equipment preservation schedule
21, equipment maintenance status monthly report
xii, equipment maintenance card (a)
xiii, equipment maintenance card (a)
xiii, equipment maintenance card (b)
twenty-four, equipment maintenance record card (a)
twenty-four, equipment maintenance record card (a)
twenty-four, equipment maintenance record card (a)
twenty-four, equipment maintenance record card (a)
XXV, equipment maintenance record card (2)
XXVI, equipment maintenance record card (3)
XXVII, equipment repair and maintenance record sheet
XXVIII, maintenance operation reference table
XXIX, maintenance order differentiation table
XX, maintenance work log sheet
XXI, equipment maintenance Record Sheet
32, Equipment Maintenance Quality Standards
33, Equipment Repair Request Acceptance Form
34, Equipment Failure Record Sheet
35, Machine Repair Request Sheet
36, Equipment Inspection Sheet
37, Equipment Periodic Inspection Sheet
38, Machine Inspection Record Sheet
xxix, production equipment ledger
forty, equipment transfer registration form
Section IV equipment management standardized details of the implementation of the standard
one, equipment management overall work standards
two, equipment management system implementation standards
three, equipment management modernization implementation standards
four, production tools management work methods
V. Equipment selection work implementation standards
Sixth, improve the efficiency of the use of production equipment work implementation standards
Seventh, the use of production equipment to evaluate the implementation of standards
Chapter 8, the clever woman can't cook without rice - material management
Section 1, the material Management work
A, material management work
2, material management work program
3, the basic categories of materials
4, material management work
5, material management work principles
6, material consumption quota management work
7, material flow management work flow
Eight, material handling management work
Nine, energy management work
Ten, material demand plan management process
Section II of the standardized system of material management
One, the material demand plan management system
Second, the material demand planning management regulations
Third, the waste disposal system< /p>
Four, material consumption quota management system
Five, delayed material and delayed finished product management system
Six, material requirements plan design specifications
Seven, material requisitioning methods
Eight, the issuance of material management methods
Nine, material transfer management methods
Section III of the material management of the practical form
I, Material Demand Analysis Table
II. Product Material Usage Analysis Table
III. Material Supply Planning Table
IV. Material Stock Planning Table
V. Material Usage Planning Table
VI. Standing Material Control Table
VII. Material Stock Benchmark Setting Table
VIII. Material Usage Discrepancy Register
IX. ***Same Material Schedule
X. ***Same Material Supply Schedule
XI. Same Material Supply Schedule
XII. XVI, Material Consumption Summary Sheet
XVII, Direct Raw Material Detail Sheet
XVIII, Batching Sheet (I)
XIX, Batching Sheet (II)
Section IV, Material Management Standardized Detail Execution Standard
I, Energy Management Execution Standard
II, Energy Conservation Work Methods
III, Material Requirement Program implementation standards
Four, Material Requirements Program design considerations
Five, MRP system update
Six, closed-loop MRP
Chapter 9 Inventory is not an asset but a liability--inventory management
Section 1, the main points of the inventory management work
One, the warehouse, the warehouse, the warehouse, the warehouse, the warehouse, the warehouse, the warehouse, the warehouse and the warehouse. p>
One, the basic requirements of warehouse management
Second, the content of the management of warehouse space specification
Third, the content of the management of warehouse materials stacking
Fourth, the content of the management of the production materials issued
Fifth, the content of the management of the production materials inventory
Fifth, the content of the management of the production materials inventory
Sixth, the production materials handling, transportation management specification
The second section of inventory management standardized system
I. Warehouse management system
II. Warehouse inventory management system
III. Inventory management work system
The third section of inventory management practical form
I. Purchasing materials bill of lading
II. Inventory material daily sheet
III. Material income and expenditure registration form
Four, material inventory schedule
Five, material usage schedule
Six, material stock schedule
Seven, inventory material supply and demand analysis table
Eight, the daily purchase of goods
Nine, material acceptance registration form
Ten, the return of goods
Ten, the production of material income and expenditure statistics table
XII, Material Inventory Monthly Report
XIII, Material Pickup Form
XIV, Material Sample Withdrawal Registration Form
XV, Material Return Registration Form
XVI, Delivery Monthly Report
XVII, Delivery Receipt and Acceptance Registration Form
XVIII, Bad Product Retirement and Repair Registration Form
XIX, Delayed Material Disposal Reminder Registration form
Twentieth, waste disposal registration form
Twenty-one, materials out of stock daily table
Section IV inventory management standardized details of the implementation of the standard
One, inventory inventory of inventory of materials operating specifications
Two, the method of inventory of materials
Three, the handling of the specification of the waste materials
The third part of the grasp of good management Promote production
Chapter 10 There is no best, only the most suitable - production system design management
Section 1 production system design management work points
I. Production system design management work
II. Work design work content
III, Factors to be considered for work design
Four, process preparation workflow
Five, work study workflow
Six, product process design workflow
Seven, technical design workflow
Eight, working hours determination workflow
Nine, workshop layout workflow
Section 2, the production system Design management standardized system
I. Factory production time structure and working hour quota management specifications
II. Work measurement (modeling method) operating rules
Section III of the production system design and management of practical forms
I. Production notification form
II. Work order application form
III. IV, departmental production notification form
V, worksheet
VI, on-site operation form
VII, workload analysis form
Section IV, production system design and management of standardized details of the implementation of the standard
I, the types of production equipment layout
II, the basic principles of the production equipment layout
III, the production equipment layout The basic method of production equipment layout
Chapter 11 Create Perfection, Pursue Excellence--Technology and Process Management
Section 1: Key Points of Technology and Process Management Work
One: Content of Technology and Process Management Work
One: Tasks of Technology and Process Management Work
One: Content of Technology and Process Management Organizational Work
One. Technical and technological management organization and management work
Four, technical and technological training management work
Five, measurement management work
Six, technical information management work
Second section of the technical and technological management of the standardization of the system
One, the production of technical management system template
Second, the process of quota management system
Three.
Three, process document management system
Four, process management regulations
Five, process discipline management regulations
Six, process regulation management system
Seven, technical standards management system
Eight, technical design management system
Nine, technical mission design system
Section III, Technology and Process Management Practical Forms
I. Drawing Management Form
II. Original Drawing Management Form
III. Product Design Registration Form
IV. Workshop Mould Management Form
V. Workshop Sample Production Registration Form
VI. Sample Tracking Registration Form
VII. Annual Manufacturing Process Management Plan
VIII. Production technology management plan
Chapter 12 from the big picture, from a small point of view - production operations control management
Section 1, production operations control management key points
One, production operations control management work
The content of production operations control management work
Two, production operations control management work Mode
Types of production operation control management
Four, production operation control management principles
Five, the requirements of the organization of the production process
Second section of the production operation control management standardized system
One, the production operation management system template
Second, the production site operation management rules
Three, outsourced production management
Second, the outsourcing of production management
Second, the outsourcing of production management
3, outsourcing production management system
4, production operation management system
5, production operation control management system
Section 3, production operation control management practical form
1, production operation work order
2, production equipment utilization analysis form
3, production operation daily sheet
4, Departmental Production Daily Sheet
V. Team Production Daily Sheet
VI. Individual Work Daily Sheet
VII.
XII, product parts and components of homemade and purchased registration form
XIII, production instruction application form
XIV, production operation notification form
XV, product production notification form
XVI, production operation standard registration form
XVII, departmental production work notification form
XVIII, production quantity registration form < /p>
19, production site occupancy calculation form
twenty, production work improvement proposal form
21, production work improvement report form
22, production instruction implementation registration form
xiii, production abnormality registration form
twenty-four, production work improvement planning form
XXV. Production instruction table
XXVI. Production balance and semi-finished goods stock table
XXVII. Production equipment utilization analysis table
XXVIII. Standard operation time approval table
XXIX. Standard operation time measurement table
XX. Production operation process analysis table
32, production operation process analysis table
33, production process analysis table
34, production operation yield analysis table
35, product production process equipment usage analysis table
36, production operation progress management table
37, production schedule tracking table
xxviii, production schedule change notification form
xxix, production schedule control form
40, production schedule arrangement checklist
41, production schedule abnormality registration form
forty-two, production efficiency registration form
Section 4, production operations control management standardized details of the implementation of the standard
one, production Site management work standards
Second, the site management workflow
Third, the production site operation standards
Fourth, the production site inspection specifications
Fifth, the production site reorganization management standards
Sixth, cleaning and inspection standards
Seventh, the production site work to improve the implementation of the standard
Section 13 Chapter quality overrides everything - quality management
Section 1 quality management work
One, production quality management work
Two, production quality management work
Three, production quality management work program
Four, build quality management system Working principles
V. Construction of quality management system work
VI. Construction of quality management system workflow
VII. Total quality management work
VIII. Total quality management work requirements and principles
IX.
One, quality management system template
Two, quality management rules
Three, daily quality inspection system
Four, quality management training system
Five, ISO9000 series of quality standards, component specifications
Six, quality inspection standards development methods
Seven, the quality of the process management methods
Three, quality management methods
Three, quality management methods
Three, quality management methods
Three, quality management methods
Three, quality management methods
VIII, quality abnormalities in response to the approach9, the review of unqualified products
Section III of the quality management of practical forms
One, quality management work schedule
Two, the annual schedule of quality management training
Three, product quality management table
Four, the product quality management standards table
Five, Product quality management daily table
VI, product quality inspection table
VII, internal quality audit schedule
VIII, the annual quality situation of the internal audit schedule
IX, product quality inspection standards
X, product quality inspection report table
XI, product quality standards table
XII, quality Management Team Activity Table
XIII, Product Quality Failure Reason Analysis Table
XIV, Production Operation Process Checklist
XV, Self-Quality Control Checklist
XVI, Product Quality Problem Analysis Table
XVII, Product Quality Abnormality Register
XVIII, Product Quality Tracking Report
XIX, Product Quality Inspection Standards Table
X, Product Quality Inspection Status Report Form
X. p>
nineteen, product quality improvement analysis table
twentieth, product quality improvement registration form
xi, product quality problems annual statistical table
xii, quality anomalies processing registration form
xiii, quality inspection analysis standard table
twenty-fourth, quality inspection operation daily table
26, production process inspection standards
27, test report form
28, raw material inspection registration form
29, parts inspection report form
30, unqualified products monitoring and review registration form
31, unqualified parts processing registration form
31, unqualified Parts processing registration form
32, finished product sampling summary registration form
33, departmental control of the rate of registration form
34, quality anomalies report form
35, process quality anomalies processing registration form
36, supplier quality registration form
37, supply product quality registration form
34, supply product quality registration form
35, supply product quality registration form
36, supply product quality registration form
36, supply product quality registration form
37 Product quality registration form
xxviii, production instrument calibration and maintenance of the reference table
Section IV quality management standardized details of the implementation of the standard
One, the quality management strategy selection work standards
Two, the quality management plan development work standards
Three, the quality of the target management work implementation standards
Four, Product quality tracking management work implementation standards
V. Construction of production quality assurance system work standards
VI. Production quality assurance system operation work implementation standards
VII. Total quality management implementation conditions
Chapter 14, the enterprise to survive, safety is the bottom line -- Production safety management
Section 1, the main points of production safety management work
One, the content of production safety management work
Two, production safety management work
Three, the constraints of production safety management
Four, labor protection management work
Five, the management of safety training work
Five, production safety management work
Sixth Safety production responsibility management
VII. Safety tools management
VIII. Guidelines and principles of safety production management
IX. Composition of emergency management system for major safety accidents
Second section of the standardized system of safety production management
One, the template of the safety production management system
II. Production Assessment Standard Rules
III. Safety Inspection Work Rules
IV. Industrial Accident Reporting System Template
V. Safety and Fire Prevention System
ⅩProduction Management System Forms and Procedures Normative Book VI. Industrial Safety Management Operation Rules
VII. Use of Forms
I. Safety Management Plan Form
II. Safety Production Inspection Form
III. Safety Self-inspection Form
IV. Safety Inspection Report Form
V. Daily Safety Situation Form
VI. Weekly Safety Situation Form
VII.
Nine, safety accident daily report form
Ten, safety and hygiene checklist
Section 4, safety production management standardized details of the implementation of standards
One, safety training and management work implementation standards
Second, safety production goals set the implementation of standards
Third, safety and technical measures to develop the implementation of standards
Fourth, safety inspection work implementation standards
IV. Implementing Standards for Safety Inspection
V. Implementing Standards for Analyzing and Handling Safety Accidents
VI. Implementing Standards for Assessment of Safety Management
VII. Implementing Standards for Preparation of Emergency Response Plans for Accidental Disposal
VIII. Implementing Standards for Implementing Emergency Response Plans for Accidental Disposal