I. Overview:
Aseptic cold filling production line is an advanced equipment for optimizing cleaning and sterilization technology, sealing and isolation technology, microbial detection and control technology, air purification technology, filling and sealing technology, automatic control technology, etc., which is applied to the production of acidic beverages, neutral non-protein beverages and some neutral protein beverages. This equipment can expand the beverage filling process and keep the nutritional components, flavor and color of beverage products, especially suitable for some heat-sensitive beverages. It provides a broad space for the diversified design of product appearance and reducing the cost of PET bottles.
Second, the product features:
1. The whole machine adopts modular design, and all functional modules are combined into an easy-to-operate integrated machine;
2. The whole machine adopts isolation cover seal, high-efficiency fan and aseptic filtration system to ensure the positive pressure and aseptic state of the internal space;
3. Full-automatic process detection, control and recording system, which can monitor and record the relevant processes of each link of the production line in real time.
4. Tunnel disinfectant infusion, sterilization and complete sterilization;
5. Imported high-efficiency nozzles are used to wash the bottle body with all-round sterile water, effectively ensuring that the disinfectant residue reaches the standard;
6. Non-contact filling valve to avoid cross infection and ensure safety;
7. The electromagnetic induction flowmeter or weighing sensor accurately quantifies the filling quantity;
8. Automatic CIP cleaning mechanism for fake cups ensures efficient, clean and convenient cleaning.
9. The bottle cap is soaked and disinfected, and the tunnel is washed with sterile water and thoroughly disinfected.
10. Adopt constant torque magnetic sealing head to ensure the sealing qualification rate;
1 1. The sealed transmission part adopts steam heat shielding technology, which effectively ensures the isolation of sterile area from contaminated area.
12. the moving parts and rotating mechanism of the whole machine adopt liquid sealing technology to ensure that the sterile area is not polluted.
13. The whole machine adopts external centralized lubrication system, which is safe and convenient and ensures long-term stable lubrication effect;
14. The cleaning and sterilization processes of CIP, SIP, COP and SOP inside and outside the whole machine are fully controlled, efficient, convenient and fast;