First, to determine the development of the project, to understand the needs of customers
1. product quality requirements
2. equipment production efficiency requirements
3. equipment working environment:
Second, to analyze the product
1. to understand the product production process
2. to understand the product of all aspects of the dimensional requirements and materials
3. to communicate with the customer in the production process notes
4. equipment used in the technical parameters of the location
4.
3. Communicate with customers about the production process of the product
4. Equipment to use the technical parameters of the location
Third, to draw up the program
Engineers to discuss, analyze and make the equipment program, the program includes:
1. Equipment schematic (overall schematic, local schematic)
2. p> 2. Introduction of each part of the organization
3. Action description
4. Technical parameters of the equipment
Fourth, the program audit
The engineering staff to form an audit team to audit the program, the audit includes:
1. Evaluation of equipment feasibility
2. Evaluation of the cost of the equipment
3. Evaluation of the production efficiency of the equipment
3. Assessment of the efficiency of the
4. Assessment of the feasibility of each part of the structure
V. Program rectification of the program audit discussed in the rectification of the problem.
Six, the customer to determine the design
The design is handed over to the customer, the customer in accordance with the needs of the finalization of the program.
VII, design and development by the engineering department to arrange for engineers to carry out institutional design, to make the machine assembly diagrams, parts drawings (parts labeling according to national standards) elected to implement the components, electronic control accessories and listed on the list of processed parts and standard parts requisition form, action manual.
VIII, institutional audit
by the engineering staff to form an audit team, the design of the drawings for review, the audit includes:
(1) the machine structure with the rationality: functionality (capacity and accuracy), stability, safety, humanization (ease of operation) and appearance.
(2) Whether the productivity of the designed machine meets the customer's needs.
(3) The cost of the machine.
(4) Each part of the mechanism should be simple and easy to debug, maintenance.
(5) The parts should be as simple as possible and easy to process.
(6) whether the selection of the executive element is reasonable.
Nine, parts processing and standard parts procurement
1. Parts processing department parts map for machine parts processing (parts processing must be strictly in accordance with the parts shown on the map, the parts precision, processing technology for processing, to ensure that the parts precision and parts processing technology).
2. Purchasing staff in accordance with the standard parts list, contact the supplier for standard parts purchasing
Inspection staff in accordance with the parts diagram and the standard parts list, inspection of the dimensional accuracy of the processed parts, machining process, the standard parts of the model, the size of the installation of the inspection, qualified by the warehouse staff into the warehouse
X. Machine assembly (details are important)
1. p>
1. The assembly department will arrange the personnel to assemble and debug the machine, and the assembly personnel will go to the warehouse to get the processed parts and standard parts according to the list of processed parts and the list of standard parts.
2. Assembly personnel in strict accordance with the assembly diagram, machine assembly, each part of the parts, whether the assembly of the executive element is correct, the activities of the moving parts smooth, no interference with all the fasteners and joints coupled to ensure that the fastening is in place, the connection is reliable.
3. Industrial Control Department to arrange for electrical engineers in accordance with the action manual for machine power distribution, machine program preparation and debugging
eleven, machine debugging
assemblers in accordance with the customer-provided product engineering drawings for machine debugging, debugging is completed proofing, handing over to the customer to determine the quality of the product
twelve, packaging and shipment
1.check Check all the fasteners and joints to ensure that the fastening is in place, reliable connection
2. Clean the appearance of the equipment, paste the necessary signs and labels
3. Mark the location of the split, rationalize the split pipe line, reasonable split equipment
4. Necessary protection (rust, moisture) measures.
5. Prepare the machine spare parts, operating instructions, wiring diagrams and other technical information