Non-standard automation equipment, also belongs to the field of non-standard automation, but the difference is that its production is not as simple as the production of ordinary standard equipment. Non-standard non-standard automation equipment is a non-standard class of non-standard automation equipment customized according to customer needs, is tailored to business users process requirements, customized non-standard automation machinery and equipment, its operation is convenient, flexible, not a single function can be added according to the user's requirements, can be changed in a large margin, commonly used in industry, electronics, medical, health and aerospace and other fields. In recent years, with the continuous expansion of market demand, more and more enterprises began to participate in this industry.
1, non-standard automation equipment: the definition is customized by the user, the user's only, non-market circulation of non-standard automation system integration equipment, is used in accordance with the national promulgation of the unified industry standards and specifications Manufacturing unit equipment assembled according to the customer's use of the needs of the development, design and manufacture of equipment. Even if the same type of customers whose process requirements are not the same. And the appearance or performance of the equipment is not in the national equipment catalog. Non-standard automation equipment is physically a piece of mechanical production equipment, conceptually it is a series of specific actions, it is based on the production environment, production type, production links and special customization, so even the same type of non-standard equipment with the same function, its shape and size are not the same. Purchasing personnel follow the list of standard parts and contact suppliers to purchase standard parts. The speed of manual operation is limited. No matter which work station, which product. We do not exclude the possibility that we can rely on machines to operate. And the workers' wages are only up and not down (determined by the labor law), and must be paid on time every month, this cost increases with the extension of the worker's working life.
2, non-standard automation equipment, the technical performance of the use of characteristics:
2.1, non-standard automation equipment, the use of performance: the smoothness of the movement, it has sufficient strength and rigidity, can maintain the specified movement accuracy; reliability, equipment in the specified conditions, within a specified period of time, the completion of or to maintain the ability of its specified work is called reliability. The smaller the failure rate, the higher the reliability; the stability of product quality; the maintenance of processing accuracy; adaptability to the environment; easy to use and maintain, simple and safe operation.
2.2, the technical performance of non-standard automation equipment; with a certain degree of flexibility, can adapt to a certain range of product specifications, varieties of changing requirements; with a reasonable degree of non-standard automation. To be based on the needs and possibilities for comprehensive consideration, can not be detached from the specific conditions and the blind pursuit of sophistication; implementation of standardization, generalization and serialization; simple structure, easy to manufacture, low cost; high productivity, high efficiency, low energy consumption; saving materials, especially to save precious and scarce metal materials; reduce labor intensity, improve labor conditions, do not pollute the environment, and strive for aesthetics of technology to create civilized production conditions ; leaving room for development, it is possible to improve without causing the whole machine to be discarded.
3, the status of non-standard automation equipment and its development trend:
3.1, the status of non-standard automation equipment: non-standard customized equipment, although the market size has grown, but failed to trip the development of scale; practicing nativism, innovation and research and development of less, under the banner of borrowing the plagiarism seriously reduces the enterprise development of new technologies, the enthusiasm of the new application; over time affects the non-standard automation equipment industry, the technological capabilities of China. equipment industry's technological capabilities, so that the core will always be in the hands of European and American enterprises, fell we rely on pollution of the environment, sell physical strength, demolition of buildings to develop the economy, which is a very sad thing; non-standard testing equipment business threshold is low, the quality of personnel is mixed; industry loose, there is no organizational advantage, non-standard equipment enterprises are more wary of each other, afraid of their own technology is learned by others, and Fear of their own customers were robbed by others, fear of their own backbone personnel were dug up by others.
This non-communication, not group cooperation has led to non-standard equipment is increasingly plunged into the mud pit of price competition; scale enterprise advantage is not obvious, although the small business is the mainstream of the non-standard industry, but also appeared in a number of more than 100 people in the medium-sized non-standard enterprises. The annual output value of these medium-sized non-standard enterprises in the tens of millions of levels, but due to management problems, designers and equipment personnel did not show enough responsibility, resulting in some medium-sized non-standard enterprise product quality performance is not satisfactory. Over time, many manufacturers re-turn to small non-standard enterprises to buy relatively inexpensive non-standard products. Non-standard non-standard automation equipment is a comprehensive science and technology involving more disciplines and a wide range of applications.
Nowadays, as a systematic project, it consists of five units: ① program unit. Decide what to do and how to do. ② Role unit. Apply energy and positioning. ③ Sensing unit. Detect the performance and state of the process. ④ Formulation unit. Compares the information sent by the sensing unit, formulates and signals commands. ⑤ Control unit. To formulate and regulate the mechanism of the action unit. The research content of non-standard automation mainly has two aspects of automatic control and information processing, including theory, method, hardware and software, etc. From the application point of view, the research content has process non-standard automation, mechanical manufacturing non-standard automation, management non-standard automation, laboratory non-standard automation and home non-standard automation.
3.2, non-standard automation equipment development trend brief analysis: non-standard automation equipment will dominate China's manufacturing industry upgrading Although the manufacturing industry to become the first in China, but its development is also faced with a low per capita value added, weak technological innovation, low competitive advantage, accelerate the transformation and upgrading of China's manufacturing industry is imminent. In recent years, China's manufacturing industry is a dark day becomes bright, this field of high-tech, with an average annual growth rate of 13.4% rise, phasing out alternative and traditional manufacturing industry. High-end manufacturing has obvious advantages over traditional manufacturing: high technology, high value-added, low pollution, low emissions, a strong competitive advantage. The so-called "poor change, change is through," through the long, some companies at the crossroads of life and death have been strongly aware of the development trend of transformation and upgrading, and actively use non-standard automation equipment instead of traditional manual labor, especially in the manufacturing industry, several important links to strengthen control.
This issue, it is important to note that the development of related test equipment in the field, the emergence of some new trends in the country, such as strong innovative research and development capabilities of the customized equipment suppliers, such as research and development of the depth of the user's needs in terms of enterprise excavation, "one-to-one" design solutions, 100% response to the demand for industrial production lines. Response to demand for industrial production lines. Our future should be quiet, hard work, always adhere to the credibility first, customer first, quality first business policy to serve every customer, to provide customers with an integrated solution from the program, processing, assembly to commissioning is the most reliable way to survive. For a fast-growing enterprise, the efficiency of production is the source power of the enterprise, is the brand's guarantee, the production of orders completed on time and quality delivery to the hands of customers will bring more orders, so a good cycle.
4, Conclusion: In recent years, the rapid development of China's economy is inseparable from the contribution made by the industrial development, China has become recognized as the world's factory. The development of industry, on the other hand, has led to a substantial increase in the demand for workers in all sectors. In the production sector, labor-intensive enterprises workers' wages are a large expenditure, and, their labor costs are rising sharply. Under the premise of ensuring product quality, to make cheaper products, the feasible way is to increase the introduction of non-standard automation equipment.