1 General
1.1 This specification applies to petrochemical steel equipment, pipelines and their ancillary steel structure of the external surface coating anti-corrosion corrosion engineering.
This specification does not apply to the surface temperature of more than 500 ℃ equipment and pipeline corrosion protection of the external surface coating.
This specification does not include equipment and pipeline surface color and long-distance pipeline coating corrosion prevention.
1.2 The implementation of this specification should also comply with the provisions of the current relevant mandatory standards and norms.
2 Nouns, terms
2.1 coating coating
Coated on the surface of the object can form a protective, decorative or special properties (such as insulation, corrosion, etc.) of the solid film of a class of liquid or solid materials in general. In the name of specific paint varieties available "paint" word "paint", such as anti-rust paint, acid-resistant paint.
2.2 paint film or paint film paint film
The paint is evenly coated on the surface of the object formed by the continuous film, which can be composed of one or several coats.
2.3 varnish vernish
No coloring material of a class of paints, often used as a topcoat, can form a protective, decorative or special properties of the transparent film.
2.4 magnetic enamel enamel
After coating, the formation of the film is hard. The appearance is usually similar to a class of enamel paint, flat and smooth.
2.5 primer or priming coat
Multi-layer coating, directly coated on the surface of the steel coating.
2.6 two primer surfacer
Multi-layer coating, used to correct the uneven primer surface of a class of paint.
2.7 intermediate coat or intermediate coat
Between the primer and the surface layer of the coating, its main role is to increase the thickness of the corrosion protection coating, and can be good with the primer and the topcoat adhesion.
2.8 top coat or top coat
Multi-layer coating, coated in the top layer of paint, usually l-2.
2.9Adherend
Mainly including welding slag, welding spatter, soluble salts, grease, dirt, oxidized skin, rust and old paint coatings.
2.10 covering power covering power
In the object surface evenly coated with a layer of paint, so that the surface of the object is completely covered and no longer present the original state. At this time, the number of grams of paint used per square meter is called covering power. Unit: g/m2.
2. 11 adhesion adherence
Adhesion indicates that the paint film and the coated material two material surfaces through the role of physical and chemical forces combined together firmly. Generally used "level" to express.
2.1 2 difficult soluble mediumslightly soluble medium
Temperature 20 ℃, the solubility in water is less than 2g / L alkali, salt medium.
2.13 easily soluble mediumsoluble medium
Temperature 20 ℃, the solubility in water is equal to or greater than 2g / L of alkali, salt media.
2.14 slightly hygroscopic medium slightly hygroscopic medium
Temperature 20 ℃, the relative equilibrium humidity is equal to or greater than 60% of the alkali, salt medium.
2.15 easily hygroscopic medium hygroscopic medium
Temperature 20 ℃, the relative equilibrium humidity is less than 60% of the alkali, salt media.
3 Design
3.1-General provisions
3.1.1 The selection of coatings should comply with the following principles:
1 Compatible with the use of the environment of the coated object:
2 Compatible with the surface of the coated object material;
3 The correct matching of the layers of paint;
4 Safe, reliable and economically reasonable;
5With construction conditions.
3.1.2 Carbon steel, low alloy steel equipment, piping and its ancillary steel structure surface should be painted.
3.1.3 painted on the steel surface of the primer, it is appropriate to use the current national standard "paint film adhesion determination method" GB / T1720 in the determination of adhesion for the first level of primer.
3.1.4 Unless otherwise specified in the design, the following should not be painted:
1 Austenitic stainless copper surfaces:
2 galvanized surfaces; :
3 surfaces that have been finished:
4 surfaces coated with plastic or coated with variegated paints:
5 nameplates, sign boards or tags.
3.1.5 Stationary equipment, piping, and their appurtenant steel structures fabricated at the manufacturing plant shall be primed as required by design. equipment, pipelines and their attached steel structures. Pipelines and their ancillary steel structures.
3.1.7 Buried equipment and pipelines shall be coated against corrosion.
3.1.8 Corrosive substances in the atmosphere on the surface of steel corrosion, can be divided into strong corrosion, moderate corrosion, weak corrosion according to its degree of corrosion of three categories, see Table 3.1.8.
Table 3.1.8
Corrosive substances and the role of the conditions
Corrosive degree of corrosion
Category
Role of the amount of
Air Relative humidity (%)
Strong corrosion
Moderate corrosion
Weak corrosion
Corrosive gases ①
Ⅰ
-
<60
-
-<
√③
II
-
-
-
√
III
-
-
√
-
Ⅳ
-
√
-
-
-
Ⅰ
< p>-60~75
-
-
√
II
-
-
-
√
-
III
-
-
√
-
IV
-
-
-
-
Ⅰ
-
>75
-
√
-
-<
II
-
-
√
-
-
III
-
√
-
-
IV
-
√
√
-
Acid Mist
Inorganic Acid
Large Quantities
p>>75
√
√
-
Little amount
>>75
√
-
-
≤75
-
-
Organic acids
Large quantities
>>>75
√
-
-
Little amount
>75
√
-
-
≤75
-
√
-
p>Particulate matter②
Hard to dissolve
Large amount
<60
-
-
√
Easy to dissolve, difficult to absorb moisture
-
-
√
Easily soluble, easily hygroscopic
-
√
-
Difficult to dissolve
Large amount
60~75
-
-
√
Easy to dissolve, difficult to absorb moisture
-
√
-
Easy to dissolve, easy to absorb moisture
-
√
-
Hard to dissolve
Large amount
>>>75
-
-
√
Easy to dissolve, hard to Hygroscopic
√
-
-
Easily dissolved, easily hygroscopic
√
-
-
Dripping and splashing liquids
Industrial water
PH>3
-
-
√
-
PH≤3
-
√
-
-
Salt solution
-
-
√
-
-
Inorganic acid
-
-
√
-
-
Organic acid
-
-
√
-
-
-
Base solutions
-
-
√
-
-
General organic liquids
-
-
-
√
Note: ① corrosive gas classification see Table A.0.1;
② particulate matter category see Table A.0.2
③ table "√" indicates that the spare parts under the The degree of corrosion.
3.1.9 equipment and pipeline corrosion protection commonly used coatings performance, use and its supporting programs in Appendix B.
3.1.10 coating usage estimates in Appendix C.
3.2 surface treatment
3. 2.1 steel surface corrosion grade and descaling grade, should be with the national standard, "the surface corrosion grade of steel and descaling grade before painting. GB8923 in a typical sample photo comparison to determine.
3.2.2 Steel surface corrosion grade, divided into the following four levels:
1 Grade A - comprehensively covered with oxidized skin and almost no rust on the surface of the steel;
2 Grade B - rust has occurred, and part of the oxide skin has peeled off the steel surface;
3 Class C - the oxide skin has peeled off or can be scraped off due to rusting, and there is a small amount of pitting corrosion on the steel surface:
4 Class D - the oxide skin has been fully peeled off due to rusting, and has widespread pitting of the steel surface.
3.2.3 The grade of rust removal on the steel surface is divided into the following four grades:
1 St2 - Thoroughly descaling by hand and power tools
The steel surface is free from visible grease and dirt, and there is no poorly adhered adhesion of oxidized skin, rust, and paint coatings, etc.
2 St2 - Thoroughly descaling by hand and power tools.
2 St3 - Very thorough hand and power tool descaling
Steel surface free from visible grease and dirt and free from poorly adhered adherents such as oxidized skin, rust and paint coatings, descaling should be more thorough than St2, and the surface of the exposed portion of the substrate should have a metallic luster.
3 Sa2 - Thorough spray or blast descaling
There is no visible grease and dirt on the steel surface, and attachments such as oxidized skin, rust and paint coatings have been basically removed, and their residues should be firmly attached.
4 Sa2.5-very thorough spray or blast descaling
The steel surface is free from visible adherents such as grease, dirt, oxidized skin, rust, and paint coatings, and any residue should be only a slight discoloration in the form of dots or streaks.
3.3 aboveground equipment and pipeline corrosion protection
3. 3.3.1 aboveground equipment and pipeline corrosion protection coating I can be selected according to Table 3.3.1.
Table 3.3.1 Anti-corrosion coating properties and uses
Type of coating coating properties and uses
Phenolic resin coatings
Asphalt coatings
Alkyd resin coatings
Perchloroethylene coatings
Olefin coatings
Epoxy resin coatings
Polyurethane coatings
Elemental organic silicone coatings
Elemental organic silicone coatings
Elemental organic silicone coatings
Elemental organic silicone coatings
Elemental silicone coatings
Rubber coatings
Inorganic zinc-rich coatings
General anticorrosive
√
√
√
△
△
△
△
△
△
△
△
Chemical Atmosphere Resistant
○
√
○
√
√
√
○
√
√
√
√
Resistant to Inorganic Acids
○
○
○
○
√
√
√
○
○
√
○
╳
○
╳
√
√
√
○
○
╳
√
○
.Resistant to organic acid mist and droplets
╳
√
╳
╳
○
○
○
x
x
○
○
○
○
Alkali Resistant
╳
○
╳
. /p>
√
√
√
○
√
√
√
╳
Salt Resistant
√
○
○
√
√
√
√
○
.√
╳
○
√
╳
√
√
○
╳
√
√
Solvent Resistant
Hydrocarbon Solvent
√
╳
○
╳
╳
.╳
√
√
○
╳
○
Fat and Ketone Solvents
╳
╳
╳
╳
╳
╳
○
╳
╳
╳
╳
○
Chlorinated solvents
╳
╳
╳
╳
X
○
╳
X
X
X
XM
XM
Humidity resistant
√
√
○
√
√
√
√
√
√
√
Water Resistant
√
√
??
√
√
√
√
.√
√
√
Temperature Resistance (℃)
Normal Temperature
√
√
√
√
√
√
√
?
√
√
≤ 100
√
╳
√
√
╳
√
√
△
╳
√
101~200
╳
╳
╳
╳
╳
╳
╳
√
╳
△
╳
√
201~350
╳
╳
╳
╳
╳
x
x
√
╳
√
x
. p>╳√
351~500
╳
╳
╳
╳
╳
╳
╳
x
╳
√
x
○
Weathering
○
╳
√
√
√
╳
√
√
√
√
√
Adhesion
√
○
√/p>
√
╳
○
√
. √
○
√
√
Note: "√" in the table indicates good performance and is recommended to be used; "○" indicates average performance and is recommended to be used; "╳" indicates poor performance and is not recommended to be used. "△" means that due to price, construction and other reasons, it is not suitable for selection.
3.3.2 In addition to the following cases, the insulated equipment and pipelines should be coated with l~2 phenolic or alkyd antirust paint.
1 Coastal, hot and humid areas of thermal insulation of important equipment and pipelines, should be coated with high temperature resistant primer according to the conditions of use;
2 cold insulation of equipment and pipelines can be selected from cold substrate oil, petroleum asphalt or asphalt primer roll, and declared to be coated with 1 to 2 courses.
3.3.3 above ground equipment and pipeline anti-corrosion coating total thickness, shall comply with the provisions of Table 3.3.3.
Table 3.3.3 aboveground equipment and pipeline anti-corrosion coating dry film thickness (μm)
Corrosion
Total coating dry film thickness
Important parts or maintenance difficulties
Indoor
Outdoor
Strong corrosion
≥200
≥250
Increase the number of painting passes by 1~2 passes
Moderate corrosion
≥150
≥200
Weak corrosion
≥100
≥120
Note: The total thickness of the paint film of the high-temperature-resistant scribbling layer shall be 40_ 60μm.
3.3.4 The life span of the anti-corrosion coating for the above-ground equipments and pipelines should be the same as that of the installations and pipelines. Anti-corrosion coating service life should be adapted to the frieze with the overhaul cycle of the device, and should not be less than two years.
3.3.5 Requirements for descaling grade of steel surface for the base coating shall be in accordance with the provisions of Table 3.3.5. For the rust grade D steel surface, should be used to remove rust by spraying or blasting.
3.3.5 Requirements for descaling grade of steel surface by primer coating
Type of primer coating
Descaling grade
Strong corrosion
Medium corrosion
Weak corrosion
Alkyd resin primer
Sa2.5
St3
St3
Asphalt resin primer
St2.5
St3
St3
Bitumen primer
Sa2 or St3
St3
St3
Alkyd resin primer
Sa2.5
St3
St3
Perchlorethylene primer
Sa2.5
St2.5
< p>-Ethylene phosphating primer
Sa2.5
St2.5
-
Epoxy asphalt primer
Sa2.5
St3
St3
Epoxy resin primer
Sa2.5
St2.5
-
Polyurethane Anti-corrosion Primer
Sa2.5
St2.5
-
Organosilicone Heat Resistant Primer
-
St2.5
St2.5
Chlorosulfonated polyethylene primer
Sa2.5
St2.5
-
Chlorinated rubber primer
Sa2.5
St2.5
-
Inorganic zinc-rich primer
Sa2.5
St2.5
-
3.4 Anti-corrosion of buried equipments and pipelines
3.4.1 Descaling grade of surface treatment of buried equipments and pipelines Should be St3 level.
3.4.2 Buried equipment and pipeline corrosion protection level, according to the soil corrosivity level according to Table 3.4.2 to determine.
3.4.3 Buried pipeline crossing railroads, roads, ditches, as well as change the depth of burial of the bends, the corrosion protection level should be specially strengthened level.
3.4.4 Anti-corrosion coating can be selected petroleum asphalt or epoxy coal asphalt anticorrosion paint. Anti-corrosion coating structure, should be consistent with the provisions of Table 3.4.4-1 and Table 3.4.4-2.