1 Purpose: In order to reduce the use of process equipment (hereinafter referred to as "work") loss, so that it is in a good state of technology, to improve the use of work production quality and efficiency of the product and the development of this standard.
2 Scope: This standard specifies the design, manufacture, purchase, use, maintenance and scrapping of tooling and other management content.
This standard applies to the management of the company's tooling (except molds).
3 References to standards
The following standards contain provisions that are referenced in this standard and constitute the provisions of this standard, at the time of publication of the standard, the version shown are valid. All standards are subject to revision, and parties using this standard should explore and use the possibility of using the latest version of the following standards.
QG/ 09-01-2000 "Equipment Management System"
4 Responsibilities
4.1 Assistant General Manager (Management) is responsible for the approval of the company's workpiece scrapping.
4.2 Production Department is the work of uniforms under the management of the department, responsible for organizing the work of the storage, maintenance, issuance and scrapping of the work of the management.
4.3 Technology Department according to the needs of the product, according to the "standardization, generalization, serialization" principle, is responsible for the product design and organization of the main special tooling verification work.
4.4 Workshops are responsible for the custody and maintenance of the tooling in the process of use.
4.5 The supply department is responsible for the procurement of reproduction workpiece and commissioned the external contact of processing workpiece.
5 New production and reproduction of work uniforms
5.1 New production of work uniforms
5.1.1 For the ordering of work uniforms for new products, the Technical Department and the Production Department shall agree on the outsourcing or self-production.
5.1.2 Homemade tooling by the Department of Technology Development is responsible for the design, design is completed, the technical drawings will be sent to the production department equipment section, the equipment section to organize the manufacturing of tooling.
5.1.3 Due to the limitations of the company's capacity, the tooling designed by the Department of Technology (drawings) can not be processed into a physical product in the company, and need to be entrusted to external processing, the Department of Technology is responsible for designing and contacting external processing.
5.1.4 Outsourcing tooling by the Ministry of Technology to fill out the "equipment requisition form" (Note: borrow this form), approved by the manager of the Ministry of Technology, sent to the Ministry of Supply to buy.
5.2 Reproduction of tooling
5.2.1 The production department puts forward the demand plan for tooling reproduction according to the monthly production and operation preparation plan and the technical status of the existing tooling.
5.2.2 For the reproduction of self-made work tools, the Technical Department provides technical drawings and other information, and the Production Department is responsible for processing.
5.2.3 Commissioned the processing of the tooling, the Technical Department to provide technical drawings and other information, submitted to the Supply Department to contact the outside unit for processing.
5.2.4 Outsourcing of tooling, the production department to fill out the "equipment requisition form" (Note: borrow this form), approved by the production manager, submitted to the supply department to purchase.
5.3 Acceptance of tooling into the warehouse
5.3.1 After the completion of homemade tooling, the production department equipment section of the organization's technical department, the use of the department (workshop), the technical department, the quality of its validation, fill out the "mold validation report form" (Note: borrowed this form), qualified for the warehousing procedures, unqualified rework.
5.3.2 commissioned processing or outsourcing tooling arrived at the company, the supply department to fill out the "mold test notification form" (Note: borrow this form), together with the physical handover to the Ministry of Production, Equipment Division, the Equipment Division of the organization's technical department, the quality of the Department of the validation, fill out the "Mold Verification Report Form", qualified for warehousing procedures, unqualified return, replacement or rework.
5.3.3 After warehousing, the production department equipment section should be unified in a timely manner on the number, and the establishment of the corresponding management account, so that the account, the same thing.
5.3.4 The first two of the number of workpiece "GJ", said the workpiece, the third on behalf of the species, "0" on behalf of the bender, "1" on behalf of the drilling die, "2" on behalf of the drilling die, "0" on behalf of the bender, "1" on behalf of the drilling die, "2" on behalf of the drilling die, "2" on behalf of the drilling die. "2" on behalf of the screen, the fourth to the seventh place on behalf of the sequence number.
5.4 The use and maintenance of tooling
5.4.1 According to the requirements of the production of products, the workshops need to use tooling, according to the requirements of the Finance Department to issue a "warehouse receipt", the equipment warehouse by the "warehouse receipt" to give the issue.
5.4.2 Operators must strictly abide by the process regulations, the rational use of work equipment, if there is damage should be promptly reflected to the team leader or workshop director, in order to repair.
5.4.3 The use of tooling
The tooling must be used to achieve the following requirements:
a) Frequently add lubricant to the moving parts of the tooling (agent);
b) Not to use hard objects to knock the tooling of the key parts (such as polished surfaces, etc.);
c) to maintain the cleanliness of the tooling to avoid corrosive materials in contact with it.
5.4.4 Tooling maintenance, replacement and scrapping
5.4.4.1 Newly made tooling, verification of unqualified, organized by the Equipment Division for additional repair procedures, commissioned processing or outsourcing of tooling, handed over by the Equipment Division of the Ministry of Supply, the Ministry of Supply is responsible for contact with the supplier to solve the problem.
5.4.4.2 When the tooling is damaged due to wear and tear and other natural damages, the maintenance application will be made by the department of use and approved by the manager of the production department, and then handed over to the equipment section for maintenance procedures.
5.4.4.3 Changing the work equipment, the equipment section puts forward in-use and inventory work equipment processing opinions, approved by the manager of the production department after the organization and implementation.
5.4.4.4 When the workpiece is canceled or eliminated, the equipment section organizes the technical department to verify and fill in the "mold verification report form", signed by the production manager to confirm, reported to the general manager of the Assistant General Manager (Management) for approval to be scrapped.
5.4.5 Conditions for scrapping of tooling
a) Tooling due to the frequency of use, the period has reached or exceeded the design requirements, wear and tear can not ensure that the product is qualified.
b) Due to improper use of the operator caused by the workpiece damage and can not be repaired;
c) Due to product process improvement, technological innovation, the old workpiece has been canceled for a long time and do not intend to use in the future.
5.5 Tooling Cycle Inventory
The production department organizes the tooling workshop (department), quality department and technology department to conduct a comprehensive inventory of the company's tooling in use and inventory, verify its effectiveness and make a good state marking, and establish a perfect management file.
6 Inspection and Assessment
6.1 Assessment methods
6.1.1 If the relevant departments in this standard do not fulfill their duties according to Chapter 3 (Duties) of this standard, the person in charge of the corresponding department shall be fined at least 100 RMB/time.
6.1.2 The relevant departments in the performance of their duties, not in accordance with the prescribed procedures and requirements and cause adverse consequences, the corresponding responsible department head shall be fined at least 50 yuan / time, and the directly responsible person shall be fined at least 30 yuan / time.
6.1.3 If the user due to sloppy work, poor sense of responsibility and other subjective reasons, resulting in the use of equipment in the process of damage, loss or scrap, the company in addition to compensation for the corresponding losses, but also depending on the severity of the circumstances and understanding of the attitude of the directly responsible person 50
-300 yuan fine, the person in charge of the corresponding workshop at least 30 yuan / time fine, the corresponding department head at least 30 yuan / time fine, the corresponding department head at least 30 yuan / time fine, the directly responsible person at least 30 yuan / time fine. The fine will be at least 30 yuan/time, and the person in charge of the corresponding department will be at least 30 yuan/time.
6.1.4 If the use and maintenance personnel of the work equipment do not carry out maintenance on it according to the specified requirements, the company will impose a fine of 10-50 yuan respectively depending on the severity of the case. 6.1.5 If there are other than the above is not conducive to the smooth development of the company's work or cause damage to the company's property, the company's relevant departments and leaders to use "collegiality" on the responsible person to be punished.
6.2 The equipment section is responsible for the inspection of this standard, combined with an annual inventory, the preparation of inspection reports.
6.3 The General Manager's Office assessment team is responsible for the assessment of the results of the inspection (report).