Safety production standardization management... Electrical part

(Mainly applicable to machinery manufacturing, electronics, textile and other general industries, enterprises in other industries can also refer to the reference) 3 Terms and Definitions 3.1 Hazardous factors in the production process, can cause injury or death to people or cause outstanding damage to things. 3.2 Harmful factors in the production process, can affect people's physical and mental health, leading to disease (including occupational disease), or chronic damage to things. 3.3 Mechanical hazardous and harmful factors mechanical processing equipment directly cause casualties and accidents. 3.4 Non-mechanical hazardous and harmful factors in the mechanical processing equipment directly cause casualties and accidents. 3.3 mechanical hazards and harmful factors mechanical processing equipment directly cause personal injury and death of the catastrophic factors. 3.4 non-mechanical hazards and harmful factors in the production process of machining equipment and the operating environment can lead to injury and death (non-mechanical injuries) accidents or induce occupational disease factors. 3.5 floor constitutes a channel or platform floor and direct contact with the feet of the combination of the components. 3.6 channel by a 3.7 Horizontal surfaces of work platforms used for operations, maintenance, inspection, repair, sampling, and other work with machinery. 3.8 Anti-slip surfaces floor surfaces designed to increase adhesion. 3.9 Crush zones areas where the human body or parts thereof may be exposed to the risk of crushing. 3.10 Electrical installations for the use of electricity throughout the operation and use of the equipment after installation, acceptance and acceptance of the installation. 3.11 electrical device the combination of a number of interconnected electrical devices in a certain space or place. 3.12 safety protection a variety of protective measures taken to prevent a part of the body of an operator from accidentally entering a hazardous area or coming into contact with hazardous substances during operation. 3.13 safety evaluation to analyze and assess the potential hazards and their severity in a system 3.13 Safety evaluation analyzes and evaluates the potential hazards and their severity in a system and expresses them quantitatively with specified indexes, grades or probability values. 3.14 Hidden Accident Hazards: Dangerous state of objects, unsafe human behaviors and management deficiencies, etc., which may lead to accidents at any time. 3.15 Mechanical Injuries: Injuries to the human body caused by twisting, rolling, cutting, poking, slicing, colliding and other injuries due to the mechanical movement of equipments or tools. 3.16 Safe Distance: Minimum distance for the operator to prevent the human body from touching the dangerous parts of the machinery. Minimum distance to prevent the human body from touching the hazardous parts. 3.17 Protective cover isolation device that completely or partially encloses the hazardous parts. 3.18 Hazardous operations that may cause personal injury or death, or cause major accidents. Such as work at height, electric work, highly toxic work, radiation work, etc. 3.19 Cross-operation of two or more production and management units in the same work area, known as cross-operation. 3.20 Accident management of the accident registration, statistics, investigation and treatment, and analysis of the causes of accidents, and put forward methods of preventing accidents, and the establishment of the management of the accident file. 3.21 Significant sources of danger refers to the production or handling, use, or use of hazardous areas in a long-term or temporary manner. or temporary production, handling, use or storage of hazardous materials, and the quantity of hazardous materials is equal to or exceeds the critical amount of the unit (including sites and facilities). 3.22 Major accident hidden dangers refers to accident hidden dangers that may lead to significant personal injury or death, or significant economic loss. 3.23 High-risk equipment refers to special equipment or other equipment with greater dangers. 3.24 Safety target management The person in charge of the safety work of the enterprise According to the superior requirements and the specific situation of the organization, the general goal of enterprise safety work is formulated on the basis of fully absorbing the opinions of enterprise employees and related parties. Then it will be unfolded layer by layer and implemented level by level to form an all-round, whole-process and multi-level target management system. 3.25 Safety measures are the relevant management measures and technical measures taken to eliminate the dangerous factors of the production process, prevent injuries and occupational hazards, and improve the labor conditions to ensure production safety. 3.26 Labor protective equipment refers to the personal protective equipment worn (worn) by the workers in the process of production in order to prevent or mitigate the injuries of the accidents and occupational hazards. The articles worn by individuals in the process of production to prevent or reduce accidental injury and occupational hazards. 4 Requirements and measures for safety management 4.1 Basic safety management 4.1.1 Orientation 4.1.1.1 Enterprises shall adhere to the policy of "safety first and prevention first" in the management of production safety. 4.1.1.2 Enterprises shall formulate production safety objectives in accordance with the relevant regulations of the state, province, city and industry, and in conjunction with the actual production safety of the unit. 4.1.1.3 Enterprises shall take the following measures 4.1.1.3 Enterprises should implement the target management of production safety, and realize the responsibility system of production safety. 4.1.2 Institutional personnel 4.1.2.1 The legal representative or the main production manager of the enterprise is responsible for the overall responsibility for the production safety of the unit; the person in charge of production safety is the person who is directly responsible for the production safety and is responsible for the direct leadership of the production safety; the other persons in charge have leadership responsibility for the production safety activities within the scope of their respective businesses. 4.1.2.2 Among the registered safety officers employed, the proportion of registered safety officers of intermediate level or above shall be not less than one-third.4.1.3 Regulations4.1.3.1 Production safety regulations are the standards and norms for the management of production safety of production management units, and they are the extensions of the national laws and regulations on production safety. Enterprises should establish and improve all kinds of production safety rules and regulations according to the national production safety laws and regulations, combined with the actual situation of the enterprise, so as to follow the rules and regulations, minimize the damages to people, machines, things and environment, and ensure the safe and civilized production of the enterprise. 4.1.3.2 Enterprises should establish and improve the following rules and regulations: 1) production safety responsibility system; 2) production safety education system; 3) production safety inspection system; 4) reward and punishment system for production safety; 5) production safety meeting system; 6) duty system for production safety; 7) management system for major sources of danger; 8) emergency rescue plan for accidents; 9) accident management system; 10) three-simultaneity management system; 11) contracting management system; 12) equipment safety management system; 13) safety management system for special equipments; 14) management system for special operators; (15) Intra-plant transportation safety management system; (16) Electricity safety management regulations; (17) Fire safety management system; (18) Hazardous operation safety management system; (19) Safety production file management system; (20) Labor protective equipment management system; (21) Various production equipment safety operation procedures; (22) Various types of work, job safety operation procedures.4.1.4 Education and training4.1.4.1 The main The person in charge shall, in accordance with the relevant provisions of the "Guangdong Provincial Regulations on Work Safety", undergo work safety training, have the appropriate knowledge of work safety and management ability to engage in production and business activities, pass the examination and obtain the "Guangdong Provincial Production and Operation Units Main Person in Charge of the Safety Qualification Certificate". 4.1.4.2 Work Safety Management Personnel must, in accordance with the relevant provisions of the State, undergo work safety training, have the appropriate knowledge of production safety and management ability to engage in production and business activities. 4.1.4.3 Employees shall be educated and trained in production safety, and have the necessary safety knowledge and safe operation skills, and shall be qualified before they are allowed to work.4.1.4.4 For new employees, three-level production safety training shall be carried out at the factory level, workshop level, and shift level.4.1.4.5 For the implementation of new process, new technology or the use of new equipment or new materials, the production safety training shall be carried out at the factory level, workshop level, and shift level.4.1.4.5 For the implementation of new technology, new technology or the use of new equipment or new materials, the production safety training shall be carried out at the factory level. The use of new equipment, new materials, should be targeted production safety training. 4.1.4.6 employees to adjust the work position, or leave the post for more than two years to re-employment, should be the appropriate workshop production safety training. 4.1.4.7 special operators must be in accordance with the relevant provisions of the state by the special safety training, to obtain the certificate of qualification for special operations, before going to work 4.1.4.8 Workers, engineers, technicians and managers working in new sections must undergo three-level safety education and mechanical safety technology training, complete the period of apprenticeship or traineeship, and be issued operation certificates after passing the examination before they are allowed to operate. Workers who are new to the job and change the type of work can't be the main duty or the main operator of other sections of work.4.1.4.9 Funds should be arranged for training in work safety.4.1.5 Process control4.1.5.1 The main person in charge of the enterprise is fully responsible for the work safety of the unit, and the other persons in charge of the implementation of the principle of "whoever is in charge is responsible", for the safety of their subordinates, and for the safety of their subordinates. The principle of "who is in charge, who is responsible for", the scope of production safety work in charge of direct responsibility. 4.1.5.2 production management personnel should adhere to the "management of production must be in charge of safety" principle of implementation of the "five simultaneous" work in the plan, name, scale, location and other relevant information of major sources of danger and chemicals, and formulate targeted preventive measures. 4.1.6 Inspection and Supervision 4.1.6.1 Combine with the actual situation of safety production, carry out effective safety inspection work such as comprehensive inspection, specialized inspection, seasonal inspection and daily inspection. 1) Comprehensive inspection is mainly based on checking leadership, ideology, system, management, hidden dangers, rectification, and safety management. Comprehensive inspection is mainly to check the leadership, ideas, systems, management, hidden dangers, rectification and safety facilities as the content of the comprehensive inspection. 2) Specialized inspection is mainly on dangerous goods, electrical installations, machinery and equipment, special equipment, plant construction, transport vehicles, safety devices, and fire prevention, explosion-proof, dust prevention and anti-drugs, etc. Professional inspection. 3) Seasonal inspection is mainly in accordance with the location of the geographic and climatic characteristics of fire prevention, explosion-proof, rain and flood prevention, lightning protection, heat and temperature reduction, typhoon prevention and prevention of effective safety inspection work, Heatstroke prevention, typhoon prevention and other targeted inspections. 4) Daily inspection is mainly for the fulfillment of job safety responsibility system, shift handover inspection and mid-shift inspection, as well as the inspection of the respective business situation of the managers at all levels. 4.1.6.2 The safety inspection work must be carried out in an organized and structured manner, with clear purposes, requirements, contents and specific plans. 4.1.6.3 Formulate the safety checklist and inspect the items according to the contents of the checklist one by one. 4.1.6.4 For the hidden safety hazards found in the inspection, timely rectification should be carried out, and the rectification of hidden hazards should be implemented with "three fixes" (fixing measures, fixing time, fixing person in charge) and "four no-push" (what can be solved by the team should not be pushed to the workshop; what can be solved by the workshop should not be pushed to the workshop; what can be solved by the workshop should not be pushed to the workshop; what can be solved by the workshop should not be pushed to the workshop). Workshop; workshop can be solved, not pushed to the factory; factory can be solved, not pushed to the higher level), and supporting the corresponding supervision mechanism. 4.1.6.5 The inspection of the major hidden accidents found should be assessed, and timely development of plans, implementation of funds, personnel, and effectively do a good job of rectification and report to the supervision and management of production safety for the record. 4.1.6.6 For the inability to solve the major hidden accidents, except for take effective preventive measures, should be reported in writing to the immediate department in charge and the local government under which it is subordinate. 4.1.6.7 For the material and technical conditions temporarily do not have the rectification of major hidden accidents, must take emergency preventive measures and incorporate them into the plan, and solve the problem in a limited time or stop production. 4.1.6.8 Do a good job of the safety inspection records, and organize and archive them in a timely manner, and the hidden major accidents and rectification of the situation must be registered and archived. 4.1 .7 Emergency rescue 4.1.7.1 All major sources of danger (accident hidden dangers) should formulate emergency rescue plans. 4.1.7.2 Prepare emergency rescue plans in accordance with the requirements of "Guidelines for Preparation of Emergency Rescue Plans for Hazardous Chemical Accidents (Unit Version)" and report them to the local supervisory and management department of work safety for record. 4.1.7.3 In accordance with the requirements of the emergency rescue plan, equip with the appropriate personnel, materials, equipment and 4.1.7.4 Regularly carry out emergency rescue plan drills, and rectify the problems found in the drills immediately and record them in the file. 4.1.8 Accident management 4.1.8.1 For the prevention of accidents, corresponding measures should be taken from the three aspects of safety technology, safety education, and safety management. 4.1.8.2 The control of accidents should be carried out by means of insurance to compensate for economic losses caused by accidents or disasters; all the personnel should be equipped with appropriate personnel, materials, equipments, and capital. 4.1.8.3 Equip with appropriate personnel, materials, equipments, and funds according to the requirements of the emergency rescue plan. economic losses caused; all employees shall participate in social insurance for work-related injuries.4.1.8.3 After a production safety accident occurs in an enterprise, the personnel concerned at the scene of the accident shall immediately report to the person in charge of the enterprise. Upon receipt of the report, the person in charge of the enterprise shall immediately activate the emergency rescue plan formulated by the enterprise, organize rescue, prevent the accident from expanding, and reduce casualties and property losses.4.1.8.4 A production and operation unit that has suffered serious injuries or fatalities shall truthfully report to the local production safety supervision and management department, public security department, labor union and the competent department of the production and operation unit. Without the consent of the work safety supervision and management department, no unit or individual shall change the scene of the accident without authorization (special industries such as electric power and railroad shall be handled in accordance with the relevant state regulations). 4.1.8.5 For accidents involving casualties among enterprise employees, they shall be dealt with in accordance with the Provisions for the Reporting and Handling of Accidents Involving Injuries and Deaths Among Enterprise Employees (Decree No. 75 of the State Council); and in the case of a particularly serious accident, the procedure for investigation of particularly serious accidents shall be in accordance with the Interim Provisions on Investigation Procedures for Special Major Accidents (State Council Decree No. 34). 4.1.8.6 Accident treatment shall be carried out in strict accordance with the principle of "four no-forgiveness", insisting that the accident shall not be forgiven if the cause is not investigated and clarified, that no improvement measures shall be taken, that the general staff shall not be educated, and that the leaders and responsible persons involved in the accident shall not be investigated and dealt with. 4.1. 8.7 After the accident is dealt with, the relevant materials shall be organized into a book and filed for preservation.4.1.9 File informationEnterprises in the machinery industry shall establish and maintain the following production safety file information:1) Laws, regulations, and standards information: collect and timely update laws, regulations, and standards and norms applicable to the unit's production safety.2) Information on production safety rules and regulations: responsibility for production safety, safety education system, Safety inspection system, safety operation procedures, accident handling and other management regulations. 3) Information on safety production responsibility system: responsibilities of all staff, establishment of safety production management organization, appointment of personnel, performance evaluation, etc. 4) Information on review of occupational safety facilities: project occupational safety pre-evaluation report, preliminary design, acceptance approval report and various licenses and records, safety technology measures plan, safety production investment plan, etc. 5) Information on safety publicity and education materials: collection and timely updating of applicable laws and regulations, standards and norms of the unit. (5) Safety publicity and education material information: safety production publicity and education plan, safety month, knowledge competition activity records, factory director (manager), safety management personnel to participate in safety training, certification records, employee safety education records, special operators training, examination, fire safety training, licensed records, violation records, and safety awards and penalties records, etc. (6) Safety inspection record information: the unit and the parent unit (7) Hidden danger rectification record information: accident hidden danger registration, emergency precautionary measures, rectification requirements, planning measures, rectification results, etc. (8) Accident handling record information: work accident files, accident reporting, registration records, accident investigation reports, accident handling closure materials, accident precautionary measures, etc. (9) Equipment and facilities account: equipment use, integrity, maintenance records, etc. (10) Equipment and facilities account: equipment use, maintenance records, etc. (11) Equipment and facilities account: equipment use, maintenance records, etc. (12) Equipment and facilities account: equipment use, maintenance records, etc.) (10) Fire protection facilities management information: the name, variety, quantity, storage location, and integrity of fire fighting equipment. 11) Major sources of danger file. 12) Accident emergency rescue plan and drill plans, records, etc. 13) Occupational health monitoring data, environmental monitoring data. 14) Labor insurance products purchase, issuance, updating and recycling, and their inspection records. 15) Employee physical examination, special operations and hazardous operations personnel health records, health records of personnel. 16) Employees' physical examination, special operations and hazardous operations personnel health records. 17) Employees' physical examination, special operations and hazardous operations personnel health records. operation and hazardous operation personnel health records, records of medical treatment of occupational disease patients, dynamic observation of occupational hazards and occupational health statistics report files. 4.2 Specialized safety management 4.2.1 Safety investment 4.2.1.1 Enterprises should have the necessary financial investment in safety production, vigorously improve the conditions of safety production, implement the safety production measures, eliminate the hidden dangers of accidents, and reduce and avoid the occurrence of safety production accidents. 4.2.1.2 Investments in safety facilities for new construction, reconstruction and expansion projects (hereinafter referred to as construction projects) shall be included in the estimated budget of the construction projects. 4.2.1.3 Funds for training in work safety shall be guaranteed in accordance with the law. 4.2.1.4 Funds shall be specially equipped for the purchase of labor protection equipment and shall be earmarked for the specific purpose. 4.2.1.5 Costs required for the establishment of an emergency response and rescue team and the conduct of rescue exercises are guaranteed in accordance with the law. 4.2.1.6 Safety expenses shall be extracted at no less than 2% of the total sales according to the regulations, and be used for the expenses of safety facilities and safety technical measures, evaluation and monitoring of major sources of danger, as well as evaluation and rectification of major hidden dangers. 4.2.1.7 Participate in work injury insurance according to the law, and pay the premiums for the employees in accordance with the relevant provisions of the State Council's "Work Injury Insurance Ordinance" and the Guangdong Province Work Injury Insurance Regulations. Regulations on Work-Related Injury Insurance", and pay compensation to accident casualties or their families.4.2.2 Three-simultaneous management4.2.2.1 The safety facilities of new construction, alteration and expansion projects must be designed, constructed, put into production and used at the same time as the main project.4.2.2.2 In accordance with the "People's Republic of China*** and the State Law on Safety in Production," "Guangdong Province Regulations on Safety in Production," and the "Regulations on Provisions on Labor Safety and Health Supervision of Construction Projects (Engineering)" and other laws and regulations, carry out the three simultaneous submission review and safety evaluation of construction projects.4.2.2.3 Before a construction project is completed and put into production or use, the safety facilities must be inspected and accepted in accordance with the provisions of the relevant laws and administrative regulations; and after the inspection and acceptance is qualified, the facilities can only be put into production and use.4.2.2.4 In accordance with the regulations, it is necessary to carry out the 4.2.2.4 According to the regulations need to carry out "safety pre-evaluation" of the construction project, should be in the project after normal trial operation, before declaring acceptance, entrusted with the appropriate qualification of the safety evaluation organization to carry out the project "safety acceptance evaluation", the preparation of the "Safety Acceptance Evaluation Report". 4.2.2.5 Security 4.2.2.5 The investment in safety facilities shall be included in the budget estimate of the construction project. 4.2.3 Management of Major Dangerous Sources (Hidden Accident Hazards) and High-Risk Equipment 4.2.3.1 According to the provisions of "Identification of Major Dangerous Sources" and "Guiding Opinions on the Supervision and Management of Major Dangerous Sources", the major dangerous sources (hidden accident hazards) existing in the production process shall be identified; and according to the frequency and severity of the accidents caused by the use of the mechanical injuries in the process of processing, the high-risk equipment shall be identified. 4.2.3.2 A safety assessment shall be conducted at least once every two years on the major sources of danger of the unit and a safety assessment report shall be issued. The safety assessment report shall include the basic situation of the major sources of danger, identification and analysis of dangerous and harmful factors, the type and severity of accidents that may occur, the level of the major sources of danger, safety countermeasures, emergency and rescue measures, and the conclusion of the assessment, etc. The safety assessment report shall be submitted to the local safety supervision and control authority for approval. The safety assessment report shall be reported to the local safety supervision department for record. 4.2.3.3 When the production process of the major sources of danger as well as the factors such as materials, processes, equipment, protective measures and the environment undergo significant changes or the relevant national regulations and standards change, the production and operation unit shall re-assess the safety of the major sources of danger and report the relevant information to the local safety supervision department. 4.2.3.4 For the major sources of danger (accident hidden danger and potential hazards), the production and operation unit shall conduct a safety assessment of the major sources of danger. For major sources of danger (hidden danger) and high-risk equipment, corresponding emergency rescue plans should be formulated, and key monitoring should be carried out to prevent accidents from occurring. The emergency rescue plan should generally include the following contents: - basic situation of the plant - number and distribution map of hazardous targets - setup and duties of commanding organization - contact information of equipment and communication network - specialized emergency rescue team and training - measures to prevent accidents - measures to prevent accidents - measures to prevent accidents - measures to prevent accidents - measures to protect the safety of the equipment and equipment. Measures to prevent accidents - Disposal of accidents - Engineering rescue and repair - On-site medical care - Emergency safety evacuation - Logistic support - Social support 4.2.3.5. Support 4.2.3.5 Significant sources of danger (hidden accident hazards) and high-risk equipment should be properly registered and archived, and special management should be carried out. 4.2.3.6 The management of significant sources of danger, including significant sources of danger, safety management measures, and emergency response plans, should be reported to the local safety supervision and management department for record. 4.2.3.7 Management and technical measures should be formulated for significant sources of danger and high-risk equipment, and all sources of danger should be notified to the relevant authorities through various channels. sources of danger through various ways to inform the employees in related positions, and the employees and related personnel should be familiar with the emergency measures that should be taken in case of emergency.4.2.3.8 The hidden danger of major accidents found in the inspection should be timely formulated plans, implement funds and personnel, and do the rectification work effectively, and at the same time make good records and archives.4.2.4 Dangerous operation management4.2.4.1 Enterprises should Classify the scope of hazardous operations according to the characteristics of hazardous operations combined with its own actual situation, and determine the common types of hazardous operations in the unit. 4.2.4.2 For the implementation of hazardous operations included in the scope of the enterprise, the control and management procedures can generally be: application; issuance of instructions; preparation before approval; operation approval; issuance of the task; preparation before the operation; pre-operation inspection; carrying out the operation; supervision and inspection during the operation; operation summary and filing. Supervision and inspection; job summarization and filing. Operations that are relatively simple can be appropriately simplified as appropriate.4.2.4.3 When two or more production and operation units carry out cross operations in the same operation area, which may jeopardize the production safety of the other party, they shall sign an agreement on production safety management, clearly define their respective responsibilities for production safety management and safety measures that should be taken, and designate a full-time production safety management personnel to carry out safety inspection and coordination.4.2.5 Contracting and leasing management 4.2.5.1 Production and business projects, premises and equipment shall not be contracted or leased to units and individuals that do not have production safety conditions or corresponding qualifications. 4.2.5.2 If there are more than one contracting or leasing unit for a production and business project or premises, a written agreement on production safety management shall be signed with the contracting unit or the leasing unit or the respective production safety management responsibilities shall be stipulated in the contracting or leasing agreement. Agree on their respective production safety management responsibilities. The production safety management agreement shall be signed by both the production and operation unit and the contractor or lessee, and the production safety management responsibilities must be specific and clear.4.2.5.3 Coordinate and manage the production safety of the contracting unit or lessee. 4.2.6 Labor protection management 4.2.6.1 Establish and improve the management regulations for the purchase, acceptance, storage, issuance, use, replacement, and scrapping of labor protective equipment, and do a good job of managing labor protective equipment. 4.2.6.2 Newly purchased labor protective equipment must have three certificates, i.e., designated production license or production approval certificate, inspection certificate and safety certification. 4.2.6.3 According to the "Labor Protective Equipment Equipment Equipment Standard (Trial)" and "Guangdong Province Employee's Individual Labor Protective Equipment Issuance Standard", the workers are issued with labor protective equipment that meets the national standard or the industry standard. Workers shall be issued labor protective equipment in accordance with national standards or industry standards, and shall not use money or other items to replace the labor protective equipment that should be provided. The employees shall be supervised and educated to wear and use them in accordance with the rules of use.4.2.6.4 Flushing equipment shall be set up in toxic and corrosive workplaces, and simple emergency rescue supplies shall be provided.4.2.7 Occupational health management4.2.7.1 Health examination shall be carried out for new employees after they enter the enterprise, and proper arrangements shall be made for patients with occupational contraindications and allergies.4.2.7.2 Employees who are exposed to toxic and hazardous substances shall be regularly examined, and the work of those who have been exposed to toxic and hazardous substances shall be arranged. and hazardous substances, regular health examinations shall be conducted and occupational health monitoring files shall be established.4.2.7.3 For personnel engaged in the operation of toxic and hazardous substances, measures such as rotation, short-term detachment, shortening of working hours, and preventive treatments shall be gradually implemented, and those who are suffering from occupational contraindications shall be isolated in a timely manner.4.2.7.4 For patients with diagnosed occupational diseases, they shall be given active treatments.4.2. 7.5 In accordance with the provisions of labor protection, do a good job of special protection for female workers and underage workers.4.2.7.6 Toxic and harmful workplaces should be regularly monitored, and the monitoring results should meet the requirements of the relevant national standards.4.2.7.7 The workplace should be equipped with a first aid kit.