The filling machine is mainly a small class of products in the packaging machine, from the point of view of the packaging of materials can be divided into liquid filling machine, paste filling machine, powder filling machine, granule filling machine; from the degree of automation in terms of production is divided into semiautomatic filling machine and fully automatic filling production line. Recently, with the QS certification of food, edible oil manufacturers have begun to pay attention to product quality and packaging, so the oil filling machine in the filling machine status.
Filling machine according to the filling principle can be divided into atmospheric pressure filling machine, pressure filling machine, liquid filling machine, oil filling machine, paste filling machine, sauce filling machine, granule slurry filling machine, powder filling machine, vat water filling machine and vacuum filling machine.
Folding atmospheric pressure filling machine
It is filled under atmospheric pressure by liquid self-weight. This type of filling machine is divided into two kinds of timing filling and fixed capacity filling, is only suitable for filling low viscosity does not contain gas liquid such as milk, white wine, mineral water and so on. Atmospheric pressure filling machine
Folding pressure filling machine
is higher than the atmospheric pressure filling, can also be divided into two kinds: one is the pressure in the reservoir cylinder and the pressure in the bottle is equal to the pressure of the liquid by the weight of the liquid into the bottle and filling, known as isobaric pressure filling; the other is higher than the reservoir cylinder pressure in the bottle, the liquid flows into the bottle by the pressure difference, high-speed production line more than using this method. Pressure filling machine is suitable for gas-containing liquid filling, such as beer, soft drinks, champagne and so on.
Folding Vacuum Filling Machine
It is to fill the bottles under the pressure lower than the atmospheric pressure. This kind of filling machine is simple in structure, high in efficiency, and has a wide range of adaptability to the viscosity of the material, such as oils, syrups, fruit wines, etc. can be applied.
Folding oil filling machine
Can fill all kinds of oils, such as edible oil, lubricating oil, peanut oil, soybean oil and so on. This type of filling machine is for oil material filling specially developed and developed filling machinery, can realize the flexible configuration of manual and unmanned operation, such as edible oil filling machine. According to the measurement method can be divided into flow meter type. Piston type. Weighing type, etc. According to the style of equipment can be divided into linear and rotary, etc.. At present, most of the domestic manufacturers of oil filling machine manufacturers are located in Shandong Province. Guangdong Province. Jiangsu Province and other places. Sample filling machine
Folding plug filling machine
These filling machines are widely used in medicine, food, chemicals, oils and fats, pesticides and other special industries, can be filled with a variety of liquids, pastes and other products, such as disinfectant, hand sanitizer, toothpaste, ointment, a variety of cosmetic products and other items.
Folding Liquid Filling Machine
New horizontal design, lightweight and convenient, automatic pumping, for viscous paste can be added to the hopper feeding. Vertical liquid filling machine manual and automatic switching function: when the machine is in the "automatic" state, the machine according to the set speed, automatic continuous filling. When the machine is in the "manual" state, the operator steps on the pedal to realize the filling, if it has been stepped on and not let go, it also becomes automatic continuous filling state. Anti-drip filling system: the cylinder moves up and down to drive the head when filling.
1, optional accessories
a. Needle filling head: suitable for filling small-diameter bottles and hose packaging products. The caliber and length of the needle part can be customized according to the specific size of the container.
b.Rotary/Ball Valve Control System:Suitable for materials with different viscosities and containing particles, and can solve various pressure problems caused by high level and high pressure feeding.
c.Hopper:It is recommended to be configured when filling products with larger viscosity to achieve better filling effect.
Folding Paste Filling Machine
Suitable for filling various viscosity products from aqueous to cream, it is the ideal filling model for the majority of daily chemical, pharmaceutical, food, pesticide and other industries.
Features
New horizontal design, lightweight and convenient, automatic pumping, for viscous paste can be added hopper filling. Double horizontal paste filling machine manual and automatic switching function: when the machine is in the "automatic" state, the machine according to the set speed, automatic continuous filling. When the machine is in the "manual" state, the operator steps on the pedal to realize the filling, if it has been stepped on and not let go, it also becomes automatic continuous filling state. Anti-drip filling system: the cylinder moves up and down to drive the head when filling.
Folding Sauce Filling Machine
It is suitable for filling viscous sauces with particles in condiments and larger concentration of chili sauce, bean paste, peanut butter, sesame paste, jam, butter hot pot base, red oil hot pot base and other substances.
According to the operation process can be divided into full-automatic filling machine and semi-automatic filling machine
Weighing filling machine, suitable for liquid materials with low viscosity. For example, paints, coatings, resins, and various chemical raw materials.
Hotpot Red Oil Base Filling Machine
Folding Granule Slurry Filling Machine
Applicable to pharmaceutical, daily chemical, food, pesticide and special industries, it is the ideal granule slurry viscosity fluid filling equipment. This machine is a semi-automatic piston type filling machine, which can fill granular slurry fluid materials.
Compact model, vertical structure, saving space.
Easy to operate, pneumatic components are used in Germany FESTO and Taiwan AirTac pneumatic components.
Material contact parts are all made of 316L stainless steel, in line with GMP requirements.
The filling valve is controlled by pneumatic valve, which makes the filling precision higher.
The filling volume and filling speed can be adjusted at will.
The filling head adopts anti-stretching and lifting filling device.
Folding Powder Filling Machine
This machine is suitable for the quantitative filling of powdery and small granular materials in chemical, food, agricultural and by-product industries. Such as: pesticides, veterinary drugs, disinfectants, laundry detergent, grain, seeds, milk powder, spices, monosodium glutamate, salt, sugar, additives and so on.
Product features: microcomputer control, accurate quantitative. Parameters can be adjusted, the error can be automatically corrected. Strong and weak electricity are separated, no interference. High reliability and wide adaptability. The filling parts are made of stainless steel with high processing precision, good interchangeability and reasonable grading. Modular design, flexible combination.
Folding vat water filling machine
The vat water filling production line is the introduction of the United States company's production technology and process, the integration of Italy, France and other countries of the advantages of similar products, the technical improvement of the full-automatic filling machine production line, this equipment is technologically advanced, reliable performance, process science, food hygiene conditions are good, the degree of automation of the production of vat water filling machine high, easy to operate, is the beverage production plant. Simple, is the ideal filling equipment for beverage manufacturers, popular with the food and beverage industry.
The body of this machine is made of high quality stainless steel, and other parts are made of non-toxic and durable materials, and the electrical and pneumatic systems are made of imported components, so the equipment has low failure rate and high reliability.
Process:Automatic cap pulling machine→Automatic barrel brushing machine→Automatic barrel loading machine→Automatic rinsing and sterilizing machine→Automatic filling machine→Automatic capping, capping, capping→Light checking→Automatic heat-shrinkable film→Automatic bagging (with conveyor belt).
Folding editorial workflow
The process of liquid filling machine is generally as follows: the box with empty bottles is stacked on the pallet, and sent to unloading pallet machine by the conveyor belt to unload the pallet one by one, and the box is sent to unloading machine with the conveyor belt to remove the empty bottles from the box, and the empty box is sent to washing machine by the conveyor belt to wash the box, and after cleaned, and then conveyed to the side of the box machine in order to fill bottles with drinks into it. The empty boxes are conveyed to the case washing machine by the conveyor belt, and then cleaned and conveyed to the case loading machine for loading the bottles with drinks. Empty bottles taken out from the unloading machine are sent by another conveyor belt to the bottle washer for sterilization and cleaning, and then inspected by the bottle inspection machine to meet the cleanliness standard before entering the filling machine and capping machine. Beverages are loaded into bottles by the filling machine. The bottles filled with beverages are capped by the capping machine and conveyed to the labeling machine for labeling. After labeling, the bottles are sent to the crating machine for loading into boxes and then sent to the pallet stacking machine for stacking on pallets for delivery to the warehouse.
Folding editorial section instructions
Folding use, maintenance and installation
1, because the filling machine is an automated machine, so the size of the pull-out bottle, bottle cushion, cap are required to be uniform.
2, before driving the machine must be rotated with a rocker handle, to see whether the rotation of the abnormalities, and indeed judged normal before driving.
3, when adjusting the machine, the use of appropriate tools, is strictly prohibited to use too large a tool or too much force to dismantle the parts in order to avoid damage to the parts or affect the performance of the machine.
4, whenever the machine is adjusted, be sure to loosen the screws tight, with a rocker handle to turn the machine to see whether the action meets the requirements before driving.
5, the machine must be kept clean, it is strictly prohibited on the machine oil, liquid or glass debris, so as not to cause corrosion of the machine, so it must be:
1) the machine in the production process, the timely removal of liquid or glass debris.
(2) the machine surface should be cleaned before the shift, and in the various sectors of activity plus clean lubricant.
(3) should be a big scrub once a week, especially will not be easy to clean the usual use of the place to clean or blow clean with compressed air.
Folding disinfection and flushing
1, loosen the upper and lower tightening screws, remove the liquid injection system for the overall disinfection, or disassembled separately for disinfection and cleaning.
2, put the inlet tube in the cleaning solution to boot cleaning.
3, 500ml model in the actual filling may have error, in the official filling before using a measuring cylinder to measure until accurate.
4, filling machine with a syringe, 10-type with a standard 5ml or 10ml syringe, 20-type with 20ml glass filler, 100-type with 100ml glass filler.
Folding installation precautions
1, the machine out of the box, first check whether the random technical information is complete, the machine is damaged in transportation, in order to solve the problem in time.
2. Install and adjust the feeding component and the discharging component according to the shape illustration in this manual.
3, the lubrication points with new lubricant.
4. Turn the machine with the crank handle, check whether the machine is running in the right direction (facing the motor spindle in the counterclockwise direction), and the machine must be protected from grounding.
Folding working principle and performance
1, working principle: filling machine for semi-automatic piston filling machine. Through the cylinder drive a piston to extract and hit the material with a one-way valve to control the flow of material, with a magnetic reed open
Type ? Liquid Filling Number of Filling Heads
1 Filling Volume 5-100 Applicable Bottle Height Unlimited (mm) Outer Dimension Unlimited Applicable Bottle Diameter Unlimited (mm) Production Capacity 0-50 Filling Accuracy ±0.5% Off Control the stroke of the cylinder, you can adjust the filling volume.
2, performance: the company's production of semi-automatic piston single-head liquid filling machine is based on the company's production of filling machine series, the introduction of foreign advanced filling machine technology, carried out a further transformation and innovation, its structure is more simple and reasonable, high precision, easier to operate, is the ideal choice for your company to fill the high service.
Folding the scope of application
Scope of application:Mainly used in eye drops, corkscrew, vegetable oil, lubricating oil, essential oils, flower water, chemical liquids, daily chemical industry, paint industry.
Folding technical parameters
Technical parameters are as follows: liquid body volume 60L liquid storage volume 50L container length <340mm container diameter <Φ380 filling capacity <30L production capacity of ≈ 20 times / hour bottling area of 136,900 mm 2 motor specifications 0.75 kw 2825r.p.m dimensions 850×510×1150mmEquipment Weight110kg
Industry Outlook
Filling machine is widely used in food industry, beverage industry, daily chemical industry and so on. Food packaging machinery competition is becoming increasingly fierce, the future of food filling machinery will cooperate with industrial automation, promote the overall level of packaging equipment to improve the development of multi-functional, high efficiency, low consumption of food packaging equipment.
Has always been, filling machine is the solid backing of the beverage market, especially in the modern market, people's demand for quality of goods is increasing, the market demand continues to expand, the requirements of enterprises on the high efficiency of automated production, in this case, filling machine is becoming a hot filling equipment. Coupled with the improvement of science and technology in recent years, the domestic filling machine industry has also been the rapid development of the technical level, equipment performance, quality and other aspects have been improved to a large extent, in support of the enterprise high efficiency, safe production has played an important role.