CNC-CG-4500 CNC
Ion/Flame Cutting Machine
Technology
Technology
Description
Instruction
Book
WUXI GANGHAO MACHINERY TECHNOLOGY CO. 6000mm/min
Cutting speed: 150-750mm/min (flame), 300-3000mm/min (plasma)
Horizontal torch: 2 sets 1 set of plasma torch + 1 set of flame torch
Driving mode: bilateral
Cutting surface roughness: Ra12.5-Ra25
< p> Cutting Gas Source: Oxygen (P=1MPa), Acetylene or Propane (P=0.1MPa)Power Supply Voltage: AC/220V±10%/50HZ
Installed Capacity: Approx. 2KW
(2) Performance and Characteristics:
CNC-CG-4500 CNC plasma/flame cutter is a new type of plasma/flame cutter which is designed and developed by our factory by absorbing advanced hardware and software technology from home and abroad. Advanced hardware and software technology at home and abroad, for supporting the processing of metal structural parts and self-developed and developed a high-efficiency automatic cutting and discharging equipment, longitudinal and transverse straight line cutting, but also circular curves of the plane geometry cutting, cutting surface roughness and precision requirements of the high deformation of small. The machine has the advantages of reasonable structure, simple operation and advanced technology. The company after years of market research, found that the operator in the steel plate pre-adjustment, the cutting gun aligned with the steel plate drawing line parts, because of the operation of the controller is too far away from the inconvenience brought about by the special machine is equipped with a remote control, greatly improving the production efficiency and production safety, very humanized, is the first of its kind in China.
The frame drive is driven by a motor driven rack and pinion; the main and slave torch seats are driven by a steel belt, which has high strength and elasticity, and is used to drag the slave torch; the guide wheels at both ends of the crossbeam expand the steel belt, and the slave torch seat can be clamped in front of or behind the steel belt to realize isotropic or symmetric cutting. All cutting torches and automatic lifting mechanism are assembled on the main beam. The main crossbeam adopts box-type beam with compact structure, beautiful appearance, weld stress eliminated after welding, light weight, small inertia, which is conducive to rapid cutting of steel plates, and the highest walking accuracy of the machine can still be guaranteed during rapid acceleration and deceleration conversion. The two ends of the drive frame are equipped with scraping boards to scrape the debris accumulated on the surface of the track during operation.
The drive motors are all Panasonic AC servo motors imported from Japan, and the speed reducer adopts the special precision planetary servo speed reducer, which is sealed with permanent lubrication and free of maintenance, thus guaranteeing the smooth running and precision of the equipment. The CNC plasma torch is equipped with an automatic arc pressure adjustment system to cope with the unevenness caused by the thermal deformation of the steel plate.
The plasma power supply adopts Hypertherm105A from the U.S.A. The operating parameters are as follows:
Hand-held torch
Machine-operated torch
Recommended cutting thickness
32mm
12mm
Maximum cutting thickness
38mm
19mm
Cutting thickness
44mm
Numerical control system adopts Beijing Starter SH-2200H numerical control system, which adopts industrial-grade ARM7 processing chip in the mainframe; the system provides 16-channel photoelectric isolation inputs and 14-channel photoelectric isolation outputs; it is equipped with a 10.4-inch LCD dynamic display, a full-closed touch-type operation keyboard, and USB interface for program uploading and downloading. USB interface for program upload and download, read the program and timely software upgrade, support for on-site G-code programming.
High reliability, with the ability to prevent plasma strong electrical interference and lightning, surge, etc.; can be manually programmed on the system, can also be programmed through the nesting software and then enter the system with a USB flash drive; 16M ~ 32M large user program storage capacity, the processing program up to 10,000; can be freely completed in English and Chinese conversion can be executed, display, save the Chinese file name; optional segment processing, power failure / Breakpoint recovery, mirroring, rotating, scaling, commonly used parts gallery and other humanized operation functions; rich software features, practical flame plasma cutting process, small line segment program processing, can be widely used in machining, shipbuilding, steel production and other fields.
Arc pressure height controller adopts Shenzhen Ontario AVC103 arc pressure height controller, which adopts a large number of components with high integration, stable and reliable performance, advanced technology, and designed a new technical program, which is the most complete and reliable arc pressure height controller in China at present.
1, high-performance microprocessor as the core, perfect function, flexible configuration, high degree of intelligence.
2, the use of high-brightness low-power LCD screen as the display interface, combined with LED indicators, so that the entire controller working status is clear, beautiful and practical.
3, the use of SMD technology, the vast majority of components have withstood the high temperature of more than 230 degrees in the soldering furnace, greatly improving the stability of the product, the volume and weight of the product is also greatly reduced.
4, a large number of advanced performance of low-power integrated circuits, high-efficiency power supply module, so that the static power consumption of the entire controller is reduced to less than 5W, reducing the heat of the product, improve the thermal stability of the product.
5, motor drive using the latest U.S. integrated circuit module, PWM control precision is further improved. The module is equipped with perfect self-protection functions such as over-voltage, under-voltage, over-current, overheat, and short-circuit load.
6, the use of streamlined operating panel structure, both simple and clear to complete all the functions of the operation, but does not cause unnecessary misoperation.
7, proximity switch and protection cap positioning method can be used independently or simultaneously. Three groups of proximity switches can be connected at the same time; the protective cap positioning method has a strong resistance to high-frequency interference.
8, with plasma torch anti-collision function, arc pressure automatic adjustment function:
9, adjustable internal parameters, can be accurately adapted to the different plasma power supply and mechanical load
10, with more than one heightened controller on-line signal interface and mechanism, can be applied to multiple plasma sources of synchronous cutting.
(3) Scope of supply of the supplier's supply of the constituent units
1. Frame assembly
1.1 Stress-relieved main crossbeam and end-beam frame
1.2 Oxygen and gas pipelines
1.3 Transverse drag chain
1.4 Longitudinal and transversal reduction gearboxes
1.5 Longitudinal and transversal drive servo motors
1.6 All configurations of solenoid valves and regulators
1.7 Air inlet cable air pipe bracket
2. Rail assembly
2.1 24kg rail machined by orbital grinder
2.2 Large and small pads, platens, and fasteners
3. CNC flame torch assembly 1 set
3.1 CNC single torch
3.2 Torch moving body
3.3 Automatic ignition device
3.4 Capacitive automatic height adjusting device
4. CNC plasma torch assembly 1 set
4.1 CNC plasma torch
4.2 Torch moving body
4.3 Arc pressure automatic height adjusting device
5.
5.1 CNC controller
5.2 Electrical control panel
5.3. Power control box
6. Gas supply device
6.1 manifold Oxygen (1 3-bottle group)
6.2 Oxygen, propane pressure reducer
6.3 Oxygen, propane regulator
6.4 The total gas supply Hose
7. cable trolley 6
8. the main configuration of the source:
CNC system: Beijing Starter
Servo drive and motor: Panasonic
Plasma power supply: U.S. Hypertherm
Arc pressure regulator: Shenzhen Angtai
Precision reducer: Taiwan NAIF
Control electrical appliances: Zhejiang Chint
(4) technical documents (issued to the user after the contract comes into effect)
a: machine instruction manual (including electrical schematic diagram)
b: CNC system instruction manual
c: equipment certification
d: packing list
e: basic drawings, drawings of the user's own products and so on
5) User's own products and spare parts
CNC cutting machine foundation embedded parts (supplied drawings), guide bearing beam (supplied drawings), CNC cutting platform (supplied drawings), wire hangers (supplied drawings), power supply line (3 × 16 + 1 × 2.5 ㎜ 2 rubber flexible cable), oxygen, propane, 0.7MPa compressed air.
Two, service assurance
1, pre-sale is responsible for providing users with plant design, product selection, process layout and other aspects of technical advice and technical services.
2, free of charge in the sale is responsible for the installation and commissioning, the user needs to provide relevant personnel and related equipment with the installation and commissioning. Free training of operators.
3, after-sales warranty period of one year, lifetime service. Manufacturers to ensure that the long-term provision of high-quality, high-priced spare parts and easy to damage, as well as quality services outside the warranty period.
Three, the user to cooperate with the requirements
1, in the equipment installation and commissioning before the basic preparatory work as well as water, electricity, gas, cranes and other supporting facilities and personnel assistance.
2, in the commissioning process to do a good job of people and materials to help supporting work.
Four, product manufacturing acceptance specifications
This product is a customized product, in accordance with the supplier's acceptance of corporate standards, or both sides signed a technical agreement manufacturing acceptance.
Fifth, the price list (the following prices include tax and freight)
Model
Quantity
Unit price
CNC-4500 CNC plasma cutting machine 1 +1
1
1
180,000
WUXI GUANGHAO MACHINERY TECHNOLOGY CO. Yangshan Town, Huishan District, Wuxi City
QQ: 386590786