As a large state-owned enterprise group, Sichuan Tuopai Shede has been adhering to the corporate mission of "harmony between heaven and earth, keeping things quiet" and the core values of "seeking truth from quality, being kind to people and seeking beauty in life", taking ecological harmony, food safety and giving back to society as its own responsibility, and is committed to building an environmentally friendly, resource-saving and quality-effective enterprise. During the twenty years of pursuing and practicing the ecological civilization concept of "harmony between man and nature", Sichuan Tuopai Shede Wine Industry has carried out the following explorations and practices:
Innovate the concept of development and introduce the ecological management model.
As early as 1980s, after realizing that resources are scarce and non-renewable, and that "health, environmental protection and cherishing life" will become people's life philosophy, Sichuan Tuopai Shede Wine Industry put forward the theme of "green, low-carbon and ecological" and the policy of "combining quality management with ecological management", and built the first ecological brewing industrial park in China, which was successfully established with the three major industries. The second is to build a circular economy development model of "low input, low consumption, high output, high benefit and ecology" to promote the sustainable development of local economy; The third is to promote industrialization with informationization, promote informationization with industrialization, develop high and new technologies, and realize the leap-forward development of productive forces.
In the process of introducing the concept of ecological management and implementing the development mode of circular economy, the company has established a 5P standard system of ecological brewing (namely, good R&D standard GLP, good planting standard GAP, good biological test standard GBP, good operation standard GMP and good logistics standard GSP) according to the principle of "reduction, recycling and reuse", and established an industrial ecological chain of "producers, consumers and reducers" within the enterprise. The ecological chain will extend forward to the construction of green raw materials, energy and industrial inorganic environment, and backward to the consumption field. By guiding eco-consumption, we can shape the concept of Tuopai, cultivate Tuopai's brand and spread Tuopai's corporate culture.
While establishing the industrial ecological chain, the company began to introduce the ISO 1400 1 environmental management system in 200 1, and established the environmental management scheme of "preventing pollution, protecting the environment, tapping potential and increasing efficiency, saving energy and reducing consumption, building an ecological brewing park and realizing industrial ecology", involving process design, equipment selection, raw material supply and so on. Identify and evaluate environmental factors, establish emergency preparedness and emergency response management system, train an internal auditor of environmental management system with more than 100 people and a professional environmental greening team, form a long-term mechanism of environmental protection engineering, and comprehensively implement "clean and pollution-free production". Since the company obtained the ISO 1400 1 environmental management system certification in 200 1 year, it has kept the system certificate valid, and was rated as "National Advanced Environmental Protection Enterprise" and "Sichuan Circular Economy Pilot Unit" by the Ministry of Environmental Protection and the Sichuan Provincial Development and Reform Commission respectively.
200 1, Tuopai Shede Eco-Brewing Industrial Park was officially recognized as the first eco-brewing industrial park in China, and was included in the national "Spark Plan", which was promoted nationwide as a demonstration project. Tuopai is willing to publish the monograph Towards Ecological Management, which comprehensively summarizes the theory and practice of ecological management. On 20 10, the "ecological brewing" proposed and defined by Tuopai Shede for the first time was officially written into the national standards of the 11th Five-Year Plan textbook "Food Fermentation Equipment and Technology" and "Liquor Industry Terminology", and the standards of Tuopai Shede's ecological brewing products both rose to the national standards.
Protect and improve the ecological environment and create a good ecological brewing regional environment.
Tuopai is willing to vigorously promote the sustainable and harmonious development of industry and ecological environment, and always regards the greening, beautification, fragrance and purification of factory environment as an important task to create an environmentally friendly enterprise.
The company has completed the research on the relationship between the ecological environment and microbial flora, and further grasped the relationship between the ecological environment and quality and safety, that is, the macro (30.9 degrees north latitude, Fujiang River Basin and hilly areas), the meso (Tuopai Shede Ecological Brewing Industrial Park) and the micro (Qu, cellar and distiller's grains). The data prediction model of fermentation process and the micro-ecological information resource library of brewing were pioneered, which revealed the mystery of ecological brewing.
In the process of building Tuopai Shede Ecological Brewing Industrial Park, the company always regards the environmental construction of the factory as an important task. With a total investment of more than 30 million yuan, the park has planted more than 0/00 species of trees and shrubs and 0/650,000 plants, and cultivated more than 90,000 pots of 40 kinds of plants and flowers. Landscaping focuses on the brewing workshop and koji-making workshop, takes the greening of the main roads in the factory as the main line, adheres to the combination of points, lines, surfaces and rings, and develops three-dimensional greening and wall greening to make the points into a landscape. Through a lot of work such as planting trees, flowers and grass, the green area of 5.6 square kilometers Tuopai Shede Ecological Brewing Industrial Park is 2 square kilometers, with a green rate of 98.5% and a green coverage rate of over 47.4%. Precious tree species such as Phoebe bournei, Cinnamomum camphora, Ginkgo biloba, Osmanthus fragrans and Chimonanthus praecox planted in the park form a series of green barriers, which isolate and connect the office area, production area and living area, and avoid the erosion of harmful gases and substances outside the area. When building every green community in the park, it is to simulate the natural ecosystem model. Combined with the requirements of beautification, exultant trees such as ginkgo, cedar, nanmu, banyan and willow are distributed in the upper layer, and shrubs and ferns with low shade are distributed in the middle and lower layers. Dozens of production workshops are densely covered with thousands of vines such as Parthenocissus tricuspidata and Jute, and the soil surface is covered with a shade-resistant lawn. During the construction of Eco-Brewing Industrial Park, all the farmland soil with a depth of 3 meters in the expansion area will be excavated, and the unpolluted soil in the original forest area will be used for backfilling, and high-quality yellow mud will be used to build pits to remove harmful substances that affect food safety, such as chemical fertilizers and pesticides, from the source.
High-quality greening greatly improves the micro-ecological environment in the park, reduces the surface temperature, ensures the mild and humid regional climate, increases the concentration of negative ions in the air, is conducive to the full enrichment and reproduction of microorganisms, and enables the stable microbial flora in koji and pit mud to be fully and naturally inoculated, which creates good external conditions for brewing high-quality liquor and plays a positive role in promoting the optimization of regional ecological environment.
Since 2003, the environmental protection department has repeatedly monitored the environmental quality of Tuopai Shede Ecological Brewing Industrial Park and its surrounding areas. The results show that the air quality reaches the first-class standard, and the suspended matter and dust in the air reach the national excellent standard. The climate in the park has improved by 2-3 times all the year round, the annual change of humidity is very small, and the water quality has been greatly improved.
Upgrading traditional industries with "new industrialization" to ensure food safety
Liquor is a traditional industry, and most liquor enterprises still follow the traditional technology handed down by their ancestors and produce according to long-term practices, which has some defects that affect food safety. For example, unsanitary practices such as burning coal in earthen stoves and stepping on the ground barefoot are still in use today; Pesticide residues and aflatoxin exceeded the standard due to the use of pesticides and mildew during grain storage; Brewing water is not purified, and harmful components directly enter the wine body; There are a large number of harmful bacteria such as Penicillium and Aspergillus on the walls of wine storage tanks ... The liquor produced in this way contains harmful components that affect consumers' health, such as methanol, fusel oil, pesticide residues and urethane. Today, when healthy consumption and honest management are advocated, liquor enterprises have the responsibility and obligation to transform traditional customs. On the basis of inheriting the essence of tradition, Tuopai Shede Liquor Industry implemented new industrialization transformation of traditional technology with brand-new ideas, and realized the upgrading and expansion of traditional industries.
In the purchase of raw grain, it is necessary to establish a green raw grain base, and the planting process should be in accordance with the requirements of GAP, avoiding the use of chemical fertilizers and pesticides as much as possible to ensure pollution-free grain. In grain storage, the world's advanced automatic green grain storage system is introduced to automatically remove impurities, dry at low temperature and store grain to ensure that the grain is not moldy, spoiled, infested with insects, rats and nutrients.
Full-automatic ecological koji-making is adopted instead of manual trampling, and the whole line from raw and auxiliary materials processing to koji blank forming is automatic and closed, which makes ingredients more accurate, materials more uniform, production safer, koji blank forming standardized and unified, and koji powder quality more stable. The direct heating from coal is changed into cogeneration with environmental protection, low consumption and energy saving, and central heating is used to provide high-quality steam heat source for brewing. Using reverse osmosis and electrodialysis ion water treatment technology to provide safe and high-quality steam and improve the quality of base wine. Brewing water comes from deep groundwater in Tuoquan, 8 kilometers away from the ecological park. International advanced water treatment equipment is imported from the United States. The equipment uses reverse osmosis technology to remove substances harmful to human body and retain elements beneficial to human body. After ultraviolet sterilization, it becomes small molecular active water, and the water quality is better than the national drinking pure water standard. In brewing, adhere to the operation of "refinement, standardization, standardization and scientificity", establish strict and standardized operating procedures and quality standards, and ensure that the quality reaches the standard before moving to the next process; In terms of storage, the inner wall of the wine cellar adopts imported environment-friendly mildew-proof coatings, which avoids the breeding of harmful bacteria such as Penicillium and black mold; In the aspect of aging blending, the national and industrial liquor blending technical standards are strictly implemented without using any additives. In the aging blending production, the mechanical stirring was changed into pure air stirring, which ensured the best safety and hygiene index of Tuopai Shede products. Introduce advanced equipment and instruments such as spectral chromatography-mass spectrometry and near infrared spectrometer, and strictly detect harmful components such as pesticide residues and heavy metals to ensure the internal quality of products.
Joint venture with Malaysia Glass Products Co., Ltd. to build 80,000 tons of high-grade light and high-quality glass bottles, adopting the international leading environmental protection glass bottle production technology. The product has high precision, high strength, beautiful appearance, no arsenic and no mercury, and the proportion of recycled glass ranks in the forefront of domestic counterparts.
In the whole production process, Tuopai Shede Liquor Industry has established a perfect quality management system, and successively passed the ISO900 1 quality management system, ISO 1400 1 environmental management system, GB/TI9022 measurement management system and OHSAS 18000 occupational health and safety system certification. The company now has more than 100 full-time tasters' blending and tasting technical teams, and has pioneered the fuzzy blending expert system in the whole industry, realizing the combination of traditional liquor blending technology and high technology. In the factory quality management of products, the establishment of quality control mechanism provides a strong institutional guarantee for product quality.
Realize the maximum utilization and recycling of resources.
Tuopai Shede Liquor Industry adheres to the concept that "enterprises will eventually destroy enterprises if they don't control pollution", and has been committed to strengthening the utilization of resource-based wastes, actively promoting the conservation-oriented ecological management model, strengthening scientific and technological innovation, turning waste into treasure, building an ecological industrial chain and improving the utilization rate of resources.
Tuopai Shede Cogeneration, a low-consumption energy-saving and environmental protection project, provides central heating for wine production, which solves the problem of low efficiency of decentralized heating in the past. Waste heat is used for power generation, and 300,000 tons of fly ash produced every year after coal burning is used for producing low-grade cement, cinder is used for brick making or paving, and all cooling water is recycled, thus realizing zero waste discharge, fully embodying the advantages of cogeneration in energy saving, environmental protection, economy and high efficiency.
The designed daily sewage treatment capacity of Tuopai Shede Sewage Treatment Station is 1 10,000 tons, and the treated water reaches the national first-class discharge standard of Class III water, which is used for greening irrigation in the ecological brewing industrial park of the park.
Fully relying on the provincial enterprise technology center, on the basis of summarizing the production experience of solid-liquid fermentation, compound strains were screened, and the by-products produced by solid-liquid fermentation liquor were used to rebuild liquor. The whole production process has realized closed cycle, no waste water and waste residue pollution, high degree of industrialization and good environmental benefits. At present, this technology has applied for a national invention patent. In cooperation with scientific research institutions, a kind of biodegradable bacteria was used to remove pesticide residues from brewed grain. By adding active factors to degrade pesticide residues during grain fermentation, it provided technical support for the production of wine that met international standards. The research and application of these technologies play a leading role in the development of the industry.
The circular economy model of "grain-wine-distiller's grains-livestock-biogas-grain" was initiated, and high-protein feed and amino acid series products were developed by using distiller's grains, forming an annual output of 200,000 tons of high-quality high-protein feed, 20,000 tons of amino acid multi-element liquid fertilizer and multi-element compound fertilizer. After dewatering, the sludge produced by wastewater treatment is made into organic fertilizer together with the plant tips after greening and pruning in the park and the pit skin mud in the brewing workshop, and then used for fertilizing plants in the park, thus realizing the 100% recycling of brewing waste. It has extended the industrial chain of enterprises, supported the all-round development of animal husbandry and green grain, fruit and vegetable bases in Shehong County and its surrounding areas, promoted the benign ecological cycle and sustainable development of regional agriculture, increased local employment, achieved a win-win situation of economic benefits and environmental benefits, and better realized postpartum ecologicalization.
In Tuopai Shede Ecological Brewing Industrial Park, enterprises or different production links form an "industrial ecological chain" and waste is recycled. The waste in the production process of an enterprise is the resource of the enterprise or the production process. In the system of ecological brewing industrial park, there is no concept of waste, so it will not cause environmental pollution. At the same time, extending the industrial chain up and down can form a new situation of regional economic development of "enterprises are on the front line and developing side" in a local or larger scope.
At the end of 2005, the company was listed as the first batch of "circular economy pilot enterprises" in Sichuan Province.
Take social responsibility, improve the surrounding environment and promote harmonious development.
The new concept of regional economic development tells us that economic growth is not equal to economic development, and economic development should include human civilization and social progress besides economic growth. Over the years, Tuopai Shede Sichuan Tuopai Shede Wine Industry has shouldered social responsibilities in promoting local community civilization and social progress, and invested heavily in public welfare undertakings, which directly promoted the comprehensive, coordinated and harmonious development of local social undertakings.
Tuopai Shede Liquor Industry has invested a total of 260 million yuan to support the infrastructure construction of Tuopai Experimental Primary School, Liu Shu Fujiang Flood Control Dike, Liu Shu Town Longfeng Street, Giant Buddha Road, binjiang road, Garden Avenue, Central Street, Liuming Road, Binjiang Garden, etc. Among them, more than 70 million yuan was invested in the construction of Fujiang Flood Control Dike in 2000, which completely solved the flood problem that has harmed local people for thousands of years. When helping local urban construction, we also fully consider the construction of facilities such as culture, entertainment, sports, education, television, radio, greening, environmental protection and public welfare undertakings, so that urban residents can continuously enrich their spiritual and cultural lives while improving their material lives; At the same time, actively support local education, give more financial support to Shehong Middle School, Zi 'ang Middle School, Liu Shu Middle School and other schools in the county, improve teaching facilities, and set up education incentive funds. The sub-ecological environment formed by the construction of ecological brewing industrial park has directly improved the local ecological environment, making Shehong the first batch of green advanced counties in China, laying a good foundation for Shehong County and Liu Shu Town to strive for provincial health cities and small towns, and effectively promoting local community civilization and social progress.
On may 6th, 20 1 1, Jia Qinglin, chairman of CPC The Politburo Standing Committee (PSC) and Chinese People's Political Consultative Conference, visited Tuopai Shede Eco-Brewing Industrial Park, and spoke highly of the achievements made by Tuopai Shede, praising: "Eco-brewing, green Tuopai, is not just a slogan! The whole production process is green manufacturing, green food and green marketing. " "Shede wine is very good, it is a green food, it is a real green food!" "We often say the word" willing ",willing to be more, more, less, less, not willing, and the same is true for economic development. We must abandon the development model of high pollution and high energy consumption and take the development of green industries as an important strategic measure to seize the commanding heights of economy and science and technology. " Chairman Jia's remarks not only fully affirmed Tuopai's willingness to adhere to the new road of industrialization and develop circular economy, but also greatly encouraged Tuopai's unremitting pursuit of quality management and ecological management!
In the development process of more than 20 years, Tuopai has always adhered to green development and strived to improve ecological, social and economic benefits. Correctly handle the relationship between eco-environmental protection and enterprise development, always put green and low carbon and food safety in the first place, and invest the most in eco-environmental protection construction in the same industry in China, laying a solid foundation for Tuopai's development in the next century. Tuopai's eco-environmental protection strategy has entered the harvest period and is entering a leap-forward development.
In the past, Tuopai Shede Liquor Industry was an advocate of green ecological brewing in China, a leader in successfully building a low-carbon economy, circular economy and environment-friendly enterprise, and a practitioner of integrating social responsibility into the blood of business operators. In the future, Tuopai Shede Wine Industry will turn by going up one flight of stairs into a benchmark enterprise for food safety in China.