What is equipment maintenance
The main content of equipment technical condition management includes: the development of scientific management system and the corresponding procedures and standards, the correct and reasonable use of equipment, strengthen the maintenance of equipment, inspection, understanding and mastering of the signs of equipment failure and deterioration, and to take measures to eliminate and control, and the accumulation of equipment inspection and repair of a variety of information in the process for the development of a reasonable repair program or update the strategy to provide the basis for its specific contents. 1. The specific contents are as follows: 1. Establish the original basis for the management of equipment technical status. Including equipment capacity indicators, precision indicators and operating characteristics of the original performance indicators, indicators of the relevant technical characteristics of the equipment state information characteristics of the parameter indicators, etc. 2. The development of equipment technology state management work standards. Including equipment operating procedures, maintenance procedures, maintenance procedures and condition inspection and monitoring procedures, etc. 3. Establishment of equipment management rules and regulations and workflow. Including equipment maintenance, inspection, planned maintenance, fault management, key equipment management rules and regulations and assessment methods, the content of the basic work, form and process, etc. 4. Implementation of equipment operating procedures and maintenance systems. Reasonable use of equipment, correct and reasonable lubrication equipment, carefully maintained equipment. 5. Implementation of the equipment inspection system. Including all production equipment and lifting equipment, power equipment, daily inspection, production of key equipment, regular performance checks and precision equipment, regular precision checks, to master the technical state of the equipment information. 6. Regularly carry out equipment integrity inspection, precision testing and special container testing. 7. Diagnostic technology for condition testing, timely mastery of the actual state of the art equipment, equipment maintenance to provide accurate information based on the state of. 8. According to the equipment inspection points and inspection routes for inspection tours, the abnormal signs and hidden dangers found in the inspection, should be timely eliminated or planned maintenance, in order to control and reduce the occurrence of failures. 9. To the sudden failure (including accidents) in accordance with the provisions of the analysis and repair, and make a good record of the analysis. 10. Strictly implement the safe operation of the power equipment, environmental protection laws, as well as the regular preventive test regulations. 11. Regular preventive test regulations. 11. Collect all kinds of inspection records, daily maintenance, fault repair and other repair records, statistics, organization and analysis, to explore the causes and laws of failure, and formulate maintenance countermeasures. 12. Adopt corresponding countermeasures and measures to improve the technical status of the equipment. 13. Improvement of standards and systems, and constantly improve the level of equipment technical condition management equipment maintenance system equipment is one of the three elements of productivity, is a material means of social production. Equipment management is good or bad, the quantity, quality and cost of enterprise products and other economic and technical indicators, have a decisive impact, so we must strictly in accordance with the laws of operation of the equipment, to grasp the correct use of equipment, careful maintenance, scientific maintenance, and strive to improve the rate of equipment intact. To this end, the establishment of the following equipment maintenance system: First, the operator and maintenance (inspection) repair personnel should be master of the attitude, to achieve the correct use, careful maintenance, with a serious attitude and scientific methods to maintain the equipment. Adhere to the maintenance and overhaul and the principle of maintenance and expansion. Strictly implement the job responsibility system, the implementation of the equipment package mechanism to ensure that the equipment in use station intact. Second, the operator of the equipment used, through job training and learning technology, to achieve four understand, three will (understand the structure, understand the performance, understand the use; full use, maintenance, troubleshooting), and enjoy the three rights, namely: the right to stop others from private use of equipment operated by themselves; did not take precautions or overloaded equipment without the approval of the host and guest departments, have the right to stop the use of equipment found to be not running properly, not overhauling, the right to stop the use of equipment, the right to stop the equipment found to be not running properly, not overhauling, not overhauling, not overhauling. The right to stop the use of the equipment, find the equipment operation is not normal, overdue for maintenance, safety devices do not meet the requirements should be reported immediately, if not immediately deal with and take appropriate measures, the right to stop using. Third, the operator, must do the following main work: (1) the correct use of equipment, strictly comply with the operating procedures, start before the start of serious preparation, start in the repeated checks, properly handle the stop, run in the adjustment, the careful implementation of the operating indicators, are not allowed to over-temperature, over-pressure, over-speed, overloading operation. (2) Careful maintenance, strict implementation of the inspection system, the use of five-word operation method (listen, wipe, smell, see, than), holding three treasures (board hand, stethoscope, rag). Regularly according to the circuit inspection route, the equipment for careful inspection, found that the problem, solve the problem in a timely manner, to eliminate hidden dangers. Improve equipment cleaning, lubrication, fastening, adjustment and anticorrosion (i.e., cross operation method). Keep parts, accessories and tools intact. (3) Master the prevention of equipment failure, judgment and emergency measures to deal with, and keep the safety guards intact. (4) Equipment plan operation, regular switching, with maintenance personnel to improve the maintenance of spare equipment, so that it is often maintained in good condition, to ensure that at any time to start running, the spare equipment should be regularly disk, and improve the anti-freezing, anti-condensation and other work. (5) Carefully fill in the equipment operation records, defect records, and operation diary. (6) often keep equipment and environmental cleanliness and hygiene, so that the ditch to see the bottom, the shaft to see the light, the equipment to see the color, door and window glass net. Fourth, improve equipment lubrication. Strictly implement the petrochemical equipment lubrication management system, adhere to the five, three filters (five: fixed point, fixed time, fixed quality, fixed quantity, fixed person; three filters: from the oil vat to the post storage barrel, post storage barrel to the oil pot, oil pot to the refueling point). At the same time on the lubrication parts and oil tanks and other regular cleaning and oil change. Fifth, the operator must conscientiously implement the handover system. Sixth, the equipment maintenance personnel of the package repair equipment, should be on time to carry out inspection tours, found that the problem is dealt with in a timely manner, with the operator to improve safety production. Seven, all the workshop equipment, piping and other maintenance work, there must be a clear division of labor, and do a good job in a timely manner to prevent freezing, anticoagulation, heat preservation, cold, corrosion, leakage and other work.