Manufacturing execution system is the U.S. AMR (Advanced Manufacturing Research, Inc.) proposed in the early 1990s, aimed at strengthening the implementation of the MRP plan function, the MRP plan through the implementation of the system with the shop floor operation site control system. The field control here includes PLC programmers, data collectors, bar codes, various measuring and testing instruments, robots, etc. The MES system sets up the necessary interfaces and establishes a cooperative relationship with vendors who provide production field control facilities.
Gallup MES system global 25 years of leading technology precipitation, China's 15 years of localized implementation experience, more than 80% of the use of MES-SFC system manufacturing enterprises for the Gallup products users. More than 80% of manufacturing companies using MES-SFC systems are Gallup users. Gallup MES occupies a leading position in the industry!
Gallup MES solutions are applicable to discrete manufacturing enterprises in various industries such as aerospace, defense industry, weaponry equipment, automobile manufacturing, engineering machinery, electronic technology, medical equipment, tobacco machinery, mold industry, etc., which can support and haul enterprises to carry out fine management, help enterprises realize the production process of transparency, high efficiency, flexibility, traceability, and achieve the purpose of improving customer satisfaction and reducing operating costs, which can comprehensively improve customer satisfaction and reduce operating costs. and reduce operating costs, to enhance the level of enterprise management and strengthen the core competitiveness of enterprises.
▼Comprehensive Management of Manufacturing Data
Comprehensive Management of Manufacturing Product Structure (Supports External Integration and Automatic Data Import) Comprehensive Management of Manufacturing Process Route (Supports External Integration and Automatic Data Import) Comprehensive Management of Manufacturing Work Hour Quotas (Supports External Integration and Automatic Data Import) Comprehensive basic information is the necessary condition for realizing the enterprise's manufacturing execution management, as the only barcode can be associated with the data and tracked. The following is a list of some of the most important features of the
▼Production Planning Management
Comprehensively manages the entire production process of an enterprise's manufacturing orders. Through different project Kanban boards, you can learn about the task status, planned nodes, actual completion nodes, scrapped quantities, test-cut quantities, input quantities, output quantities, and other real-time information of each order, each part, each process, and each group of stations. Through intuitive graphical representations, as well as colorful reminders, this enables The real-time information is visualized through intuitive graphical representations and color alerts, allowing leaders at all levels, production supervisors, and schedulers to grasp the status of production task execution in real-time and conveniently.
▼Capacity Balance Analysis
Through intuitive graphics and figures, it provides enterprises with task load analysis of work centers/equipment, task load analysis of departments/groups, and task load analysis of work types. Through the red cordon, it clearly identifies work centers/equipment, departments/groups, and work types that are overloaded with task loads. Through the detailed level-by-level query and analysis of the data, it helps the planners and schedulers to Through detailed data query and analysis at each level, it helps planning and scheduling to carry out task outsourcing and balancing, and optimize the production plan scheduling.
▼Task Dispatch Management
After the completion of the production plan, the task dispatch order is automatically generated, and the machining program, parts drawings, and process guideline documents are automatically delivered to the site through barcode scanning. With powerful task dynamic scheduling capability, the operator of the designated workstation at the site can use the task dispatch order to receive tools, fixtures, and materials, and carry out process operations such as machining, inspection, and stocking. The operator of the designated workstation on site can use the work order to receive tools, fixtures, materials, and carry out processing, inspection, warehousing, and other process operations, which can be used for the allocation of man-hours and billing management.
▼ Inventory management of finished products, work-in-progress, tools and fixtures
Supporting the management of classified warehouses such as finished product warehouses, turnover warehouses, and fixture/tool warehouses, it supports the checking of warehouses according to the complete set of products of an enterprise to carry out out the warehousing and the management of shortages of parts. With a powerful inventory retrieval capability, it supports the browsing of the current warehouse situation and the history of the record traceability system, all the processes can be operated through barcode scanning, which is both accurate and convenient. Convenient workshop work centers receive processing tasks at the same time, tooling / tooling warehouse can be based on the manufacturing order required for the tooling needs to prepare for the tooling / tooling and other tools such as the lack of pieces and overtime borrowing for early warning.
▼Plug-in APS (Advanced Plug-in Scheduling Engine)
Gallup MES provides solutions ranging from relatively simple limited-capacity planning systems to advanced planning and scheduling APS systems to supply chain planning, which is undoubtedly an effective tool for further improving production operation management by giving users an electronic tool to track and allocate daily production schedules. Planning provides a large number of reports and charts for querying.
▼Total Quality Management System Gallup's MES solution provides an optional set of computer networked quality management system solutions that integrate supplier management, advanced quality planning, data collection, information transfer, data analysis, real-time monitoring, information feedback, process control, document management, complaint management, gauge management, ERP system integration, and business decision making. For raw materials into the factory, manufacturing and in the process of user use of the product throughout the life cycle of data, networked, dynamic management, through continuous improvement, to further improve the production quality management until the enterprise level of the overall total quality management system (TQM).
▼Production system visualization management
Supporting human-computer interactive browsing operations based on the real situation of the enterprise site for virtual modeling of the scene can be selected through the left/right mouse button, browse the entire production process information in the form of 3D simulation reproduced in the workshop site, real-time understanding of the current situation of the production without having to leave home can be displayed in real time through the way of color or bubble the current working station processing tasks, processes, current status, operators, completion of the current processing task, the current status of the production process, and the production of the workstation. The MES system can realize
10 - 30% savings in material costs,
15 - 20% savings in labor costs through integration and linkage between systems to reduce material wear and inventory,
real-time feedback of data and resource management to improve direct and indirect labor efficiency. 20 - 50% savings in capital expenditures through direct and indirect labor efficiency improvements,
More than 35% improvement in customer service through better utilization of equipment, coordination of material distribution, and improved production capacity,
50% improvement in quality and elimination of defects through perfect production readiness to meet customer orders, quicker response time, and accurate and timely status feedback,
More than 50% improvement in quality and elimination of defects through integration and linkages between systems to reduce material wear and tear and reduce inventory,
Save 15 - 20% in labor costs through real-time data feedback and resource management. p>
Supervision and management of the production process and correct and rational workflow.
▼Gallup MES Solution Customized Application Development
The Gallup MES solution provides detailed role definitions, permission definitions, personnel department definitions, and flexible process management. The system not only provides users with a complete set of optimized business usage and management processes, but also allows for customized application configuration and secondary development based on user business characteristics or needs, helping users achieve their on-site production and management goals.
▼Management Integration of Gallup MES System with Enterprise ERP/PLM/CAPP
The Gallup MES system has a powerful integration function, and can be integrated with enterprise ERP/PLM/CAPP and other informatization systems, such as SAP, UGS, and PTC, to create an all-round informatization solution from the production site to the upper management of the enterprise. We are fully committed to creating a comprehensive informationization solution for enterprises from the production site to the upper management of the enterprise. At the same time, PMES can also be integrated with other domestic brands of ERP/PDM/CAPP systems.
▼Development Follows IOS9001 Specifications and ISO900x Compatibility
The Gallup MES software system itself is designed and developed according to IOS9001 standards. At the same time, Gallup MES solutions automatically record production-related data in accordance with ISO900x requirements, and the data is instantly available throughout the organization.