1, the main structure: the use of table-type structure, simple and reliable, strong load-bearing capacity, load-bearing deformation is small, is stable, wide range of applications of the load-bearing structure.
2, servo press system composition:
The main system composition of the equipment: servo press unit, control system, display and other components.
Servo press principle: servo motor through the synchronous belt drive precision ball screw, to achieve accurate position control of the pressure spindle; pressure spindle front installation of highly sensitive pressure sensors, real-time detection of the pressure spindle load; control system real-time acquisition of the position and load data, so as to realize the precision of the pressure of the on-line quality management technology.
3, servo press fitting unit main components:
Drive device --- servo drive
Transmission device --- synchronous wheel structure, precision ball screw (grinding grade)
Pressure output --- pressure spindle (hard chrome plated)
Bearing set --- ball bearings, self-lubricating bearings, etc.
Pressure sensor --- external type, with beautiful structure. --- external type, beautiful structure, no wire interference
Case --- sheet metal painting (computer white)
Control system --- closed-loop control
Servo press structure and technical characteristics
4, servo press control system display interface details:
1) control system to the main body of the Japanese Yaskawa servo controller. Imported brands, quality assurance. Equipped with 7 inch inch true color touch display, full Chinese interface, graphic display, touch operation, simple and intuitive, common operating staff after simple training can be on duty operation.
2) equipment operation, commissioning, all parameters can be written directly on the man-machine screen; teaching mode (parameter setting state), you can manually run the equipment to the operating position, and then directly write the current value.
3) equipped with a USB communication interface, equipment related to pressure loading data can be exported to a PC with a USB flash drive, open with Excel format for storage, editing and product quality traceability.
4) Three press-fitting modes can be selected:
Position mode: constant speed, set the absolute position to the press-fitting stop;
Pressure mode: constant speed, relative pressure to the press-fitting stop;
Displacement mode: constant speed, relative displacement to the press-fitting stop;
5) Single-stroke six-stage speed control
Fast forward: fast approach to the workpiece. >Fast forward: fast approach to the workpiece
Detection: from no load to load before the detection of the stroke
Press-fit: contact with the workpiece, the start of press-fit assembly
Cushioning: deceleration before the press-fit in place
Holding: press-fit in place to stay in place
Return: Holding pressure to complete the point of return to the work origin after a rapid return to the original point
6) servo press-fit Servo drive mechanism can be point, single-step, automatic operation. Online quality judgment function: It can realize the synchronous detection of pressing and loading. No need to add another detection station, you can easily realize the full inspection of the product.
7) When the quality of NG or equipment is abnormal, the equipment automatically stops running, and sound and light alarms, waiting for manual processing.
8) self-diagnostic function: equipment failure alarm, man-machine can display the cause of the alarm and the proposed treatment method to facilitate the maintenance personnel to quickly eliminate the solution.
9) safety protection: equipment with over-travel, overload, over-setting alarm function. Three-color lamp post plus buzzer sound and light alarm. Equipped with emergency stop button, in case of emergency, press the emergency stop button, the equipment stops running and sound and light alarm to avoid accidents.
10) Servo press system for the manufacturer's standard mature control system of the latest version. Configuration in line with the ergonomic design of the operating control panel.