1, the purchase of special equipment
To ensure the safe use of special equipment, first of all must be good access to special equipment, special equipment in the purchase, in addition to meet the production requirements, according to the provisions of the safety requirements must be guaranteed, the purchase of a strict review must be carried out to ensure that the quality of the product in line with the national provisions of the factory standards, and at the same time to meet the use and Safety requirements. Special equipment should be used by the use of special equipment in line with the requirements of the safety specifications, special equipment into use, the use of special equipment should be purchased before the unit is in line with the following relevant documents to determine.
(1) safety and technical specifications required design documents.
(2) Product quality certification.
(3) Installation and use of maintenance instructions.
(4) supervision and inspection certificate and other documents.
2, special equipment registration
New special equipment before being put into use or within 30 days after being put into use, the use of units must be supervised by the inspection agency issued by the acceptance inspection report and safety inspection mark, to the local, municipal and above, the registration of special equipment safety inspection agency. The safety inspection mark fixed in a prominent position in the special equipment before being put into formal use.
3, the management of special equipment operators
Special equipment units should be timely special equipment operators for special equipment safety education and training to ensure that special equipment operators have the necessary knowledge of special equipment safety operations. In the operation of special equipment in the strict implementation of operating procedures and relevant safety regulations, special equipment operators must undergo professional training and assessment, to obtain the national unified qualification certificate of special equipment operators before engaging in the corresponding operations or management. Special equipment operators in the course of operations found in the accident or other unsafe factors, should be immediately reported to the site management and the unit responsible for the report.
4, the establishment of special equipment safety and technical files
Special equipment should be established to use special equipment safety and technical files, and to ensure that the technical files of special equipment is complete and accurate. Special equipment files must be from the design of special equipment, manufacturing, use, maintenance of the whole process of written records, which provide people with special equipment in all processes of the specific situation, conducive to mastering and analyzing the performance and use of special equipment, including the following.
(1) special equipment design documents, manufacturing units, product quality certification, use and maintenance instructions and other documents, as well as the installation of technical documents and information.
(2) regular inspection of special equipment and regular self-inspection records.
(3) the daily use of special equipment condition records.
(4) special equipment and its safety accessories, safety protection devices, measuring and regulating devices and related ancillary instrumentation daily maintenance records.
(5) special equipment operation failure and accident records.
5, the installation of special equipment, repair and maintenance and transformation
Special equipment using units of special equipment installation, repair and maintenance and transformation must be asked to have the appropriate qualification certificate to complete the unit. Completion, installation, repair and maintenance, transformation of the construction unit should be accepted within 30 days after the transfer of relevant technical information to the use of units. The use of units should be deposited in the special equipment safety technology files. Special equipment installation, transformation, major maintenance process must be approved by the State Council supervision and management of special equipment safety inspection and testing organizations in accordance with the requirements of the safety specifications for inspection, without supervision and inspection or inspection shall not be factory or delivered for use.
6, special equipment safety and technical performance of the periodic inspection
In the use of special equipment to implement safety and technical performance of the periodic inspection system. The use of units must be scheduled to the location of the supervisory and inspection agency to apply for periodic inspection, timely replacement of the relevant content of the safety inspection mark. Safety inspection mark more than the expiration date of the special equipment shall not be used. Special equipment using special equipment should be used at least once a month to carry out self-inspection, and make records. When checking the routine maintenance found abnormalities, should be dealt with in a timely manner. At the same time in the use of special equipment, safety accessories, safety protection devices, measurement and control devices and related ancillary instrumentation for regular calibration, overhaul, and make a record. Special equipment should be used in accordance with the safety specifications of the periodic inspection requirements, in accordance with the safety inspection of qualified expiry 1 month before the expiry date to the special equipment inspection and testing organizations to put forward a request for periodic inspection; without periodic inspection or inspection of unqualified special equipment shall not continue to use. Special equipment failures or abnormalities, the use of units should be a comprehensive inspection, to eliminate potential accidents before being put back into use.
7, the scrapping of special equipment
Standard or technical specifications of the life of the special equipment or parts should be in accordance with the corresponding requirements to be scrapped, special equipment for the scrapping, the use of the unit should be responsible for the registration of the special equipment, special equipment safety inspection agency report. Special equipment there are serious hidden accidents, no transformation, maintenance value, or more than the safety and technical specifications for the use of life, the use of special equipment should be scrapped in a timely manner, and should be registered to the original special equipment safety supervision department for cancellation.
8, the establishment of emergency rescue of special equipment dawdling
Special equipment should be used according to the different characteristics of special equipment to establish appropriate emergency response and rescue plan. Accident emergency rescue plan should be regularly rehearsed, its feasibility, compliance and effectiveness of the test, to ensure that when an accident occurs when the accident emergency rescue plan can really play a role in preventing the expansion of the disaster, the losses caused by the accident to a minimum. Once the accident must be in accordance with the relevant provisions of the local special equipment safety inspection agencies and relevant departments to report in time, the use of special equipment in explosion-endangered places must also comply with the explosion-proof safety technology conditions.
In short, the use of special equipment should be accepted by the special equipment safety supervision and management department in accordance with the law of special equipment safety monitoring; special equipment units should be responsible for the unit of special equipment safety is fully responsible for, but also should establish and improve the safety management system of special equipment and post safety responsibility system, including technical file management, safety operations, routine inspection, maintenance, Regular inspection and emergency measures, including the safe use of special equipment and operation of the management system, so that the management of special equipment and operators to fully grasp the safety performance and technical conditions, understanding and mastering of the operating law, to prevent the blind use of special equipment, so as to comprehensively and effectively control the occurrence of accidents in special equipment.
9, administrative licensing of special equipment and periodic inspection
1) administrative licensing of special equipment
(1) administrative licensing requirements for special equipment. Special equipment should be used in special equipment before use or put into use within 30 days after the use of special equipment for registration.
(2) special equipment administrative licensing changes. Special equipment deactivation, cancellation, transfer, relocation, re-activation should be to the quality supervision department for the relevant procedures.
(3) operator license. Special equipment operators must be qualified by the quality supervision department to obtain a national unified format of the certificate before the operation. Operators must be with the enterprise for appointment procedures and to the quality supervision department for the record.
2) regular inspection of special equipment
(1) special equipment inspection. Special equipment should be used in special equipment inspection and validity of 1 month before the expiration of the inspection and testing of special equipment inspection and testing organizations to put forward regular inspection requirements (the inspection date of the special equipment can be viewed from the inspection report, qualified mark).
(2) special equipment inspection requirements. Hoisting machinery inspection must provide maintenance contracts, valid operator's license.
(3) special equipment license renewal. After passing the inspection of special equipment, carry a license, inspection mark, inspection report, maintenance contract, maintenance unit maintenance qualifications to the quality supervision department for annual review and renewal procedures.
Special equipment safety training: the use of special equipment units in the implementation of special equipment operators (including managers) licensed on the basis of the unit must be in the operation of special equipment for business training and safety, energy conservation education. Do have a safety training program, training records, training assessment.