Management of factory team equipment
Equipment is an important material and technical basis for team production. The quality of machinery and equipment directly affects the production efficiency of the team. Therefore, zero-fault equipment management is an important part of the team. An important part of production management.
1. The meaning of equipment
Equipment is the guarantee for the normal operation of the team. Equipment is a kind of machinery. It is the machinery, devices and facilities that people need in their daily lives and in team production. This kind of equipment is a fixed asset held by people. It will not become smaller due to long-term use. It will basically maintain its original shape during use.
In foreign countries, equipment is called "the general term for tangible fixed assets" in engineering. These fixed assets include: team workshops, structures, land, machines, buildings, devices, vehicles, ships, etc.
In China, we only regard as equipment those material materials that directly or indirectly participate in changing the form and nature of labor objects.
2. The importance of equipment and equipment management
Equipment is an important factor in providing production. It is the material and technical basis for teams to carry out production activities. In some teams, most of the production lines are Using automated equipment, if there is a problem with a piece of equipment during production, the entire factory will shut down immediately. If this happens, it will not only cause losses to the team in repairing the equipment, but also cause losses in raw materials. Therefore, it plays an important role to strengthen the management of equipment, ensure normal production of the team, enhance the vitality of the team, improve the production efficiency of the team, and promote the development of the team.
Within the team, production equipment is an important tool and means of production and operation. It is an important component and basic element of the productivity of the team. At the same time, it is also the wealth that maintains the survival and development of the team. Therefore, effective equipment management is the guarantee for the team to carry out normal production and operation activities, and improving equipment management is a necessary means to enhance the team's vitality and improve the team's economic benefits.
The importance of equipment management is mainly reflected in the following four aspects:
1) Equipment management can establish a normal production order for the team;
2) Equipment Management can provide guarantees for the production safety and environment of the team;
3) Equipment management can improve economic benefits for the team;
4) Equipment management can achieve technological progress for the team.
Therefore, the most important thing for modern teams is to put equipment management first at all times.
3. Causes and treatment methods of equipment failure
In the production of the team, mechanical equipment may fail due to various factors such as materials, usage methods, work specifications, environmental conditions, and human reasons. The impact causes these equipment to be gradually worn, deformed, broken, corroded, etc. When operating under such a load, its technical condition changes and its working capacity gradually decreases, which inevitably leads to various failures and ultimately makes these equipment lose their use value.
To control this reason, we must grasp the rules of equipment degradation based on the working environment of the equipment and the structural performance of the equipment, so as to delay the decline of the equipment's working capacity; at the same time, we must Comply with operating procedures, use equipment in a reasonable manner, and control the load and continuous working time of equipment. Therefore, only by using the equipment correctly can the efficiency of the equipment be exerted and the service life of the equipment extended. It is precisely because operators use equipment correctly that mechanical equipment failures can be avoided, thereby improving team efficiency.
Why do you say that? Because the management is not in place, the equipment will often appear "symptoms", which is why Xiaopang became a maintenance expert. Japanese workers maintain equipment all the time; Chinese workers maintain equipment every day. The difference is only one word, but the efficiency of the team is several times different. As the strength of Chinese teams increases, many teams begin to purchase the most advanced equipment for production. The equipment level of many Chinese teams is not significantly different from that of Western countries, and the skills of industrial workers are even better than those of the West. However, the efficiency of the teams But the contrast is obvious.
What is the difference?
The difference lies in the understanding of modern management, the implementation of management systems, and the use of the most advanced equipment with backward concepts.
The production of modern teams is increasingly inseparable from various processing and auxiliary equipment. The era of manual work and the use of simple tools for processing has long died. Modern teams, without stable operation of equipment, will not have a normal basis for survival of the team.
On the other hand, the equipment around us frequently violates our wishes, with frequent failures, energy interruptions, oil leaks, defective spare parts, loss of functions, and other problems caused by these equipments, which often interfere with normal work. The production site organization activities are therefore always in a state of interruption. Over time, the team leader has changed from a "combat elite" who organizes production to a "firefighting elite" who organizes emergency repairs and reports.
Similarly, in the face of frequent equipment failures, the equipment management department and professional maintenance personnel of the team were exhausted and rushed around to put out fires. However, they still could not escape the bad luck of being complained by front-line personnel. In the end, , causing the front-line squad leader and equipment maintenance personnel to be exhausted both mentally and physically and helpless.
Why is this happening? What is the essential cause of the problem?
To find the answer, we need to answer these questions:
Who is using the device? < /p>
Who is the first person responsible for equipment failure?
Who is most familiar with the use of equipment?
Who can detect the signs of equipment failure at the first time? < /p>
Who is most convenient for regular maintenance of the equipment?
That’s right! It’s the front-line production staff!
Only the front-line team members are the most familiar with the equipment and the most Get close to the equipment, truly perform the daily management and support functions of the equipment, eliminate various obstacles caused by defective equipment, and make your work efficient and orderly.
Equipment is actually a weapon, as important as a writer’s pen and a soldier’s gun. In almost all military-themed film and television works, there are without exception scenes of soldiers wiping bayonets and maintaining gun butts before going to the battlefield. Why? Why do soldiers do this? The answer is to cherish weapons, rather than cherish life. Weapons are what they To protect life, to cherish and maintain weapons is to cherish and maintain one's own life. Similarly, the same goes for equipment. Taking care of and maintaining the equipment used in your work means cherishing your job, your income, and your health. Therefore, as team leaders, we must let team members take care of our equipment like soldiers take care of their weapons. ;