Non-standard automation means that according to customer demand for customized non-standard automation equipment.
The same belongs to the field of automation, the function is according to the enterprise user process requirements and tailor-made design, customized automation machinery and equipment, its operation is convenient, flexible and not a single function can be added according to the user's requirements, can be changed to a large margin. Commonly used in industry, electronics, medical, health and aerospace fields.
1. Product quality requirements
2. Equipment production efficiency requirements
3. Equipment working environment
4. Equipment cost budget and revenue
1. Understanding of the product production process
2. Understanding of the product dimensions of the requirements of the various aspects and incoming materials
3. With the customer to pass the production process of the product. Precautions
4. Technical parameters of the equipment where to use
Third, the development of the program
Engineering staff to discuss, analyze and make the equipment program, the program includes:
1. Schematic diagrams of the equipment (overall schematic diagrams, local schematic diagrams)
2. Brief introduction of the various parts of the mechanism
3. Action description
4. Equipment technical parameters
by the engineering staff to form an audit team, the program audit, audit content package
1. equipment feasibility assessment
2. equipment cost assessment
3. equipment productivity assessment
4. the feasibility of the structure of each part of the assessment
on the program of the core in the discussion can be rectification of the problem.
The design is handed over to the customer, the customer according to the demand, the program is finalized
The engineering department arranged for engineers to design the mechanism, make machine assembly diagrams, parts diagrams (parts labeling according to national standards) selected components, electronic control accessories and listed on the list of machining parts and standard parts requisition, action manual
The engineering staff to form an audit team, the designed drawings for review, the design of the machine, the design of the machine, the design of the machine, the design of the machine, the design of the machine, the design of the machine, the design of the machine, the design of the machine and the design of the machine. Designed by the engineering staff to audit the drawings, the audit includes:
(1) whether the machine structure is reasonable: functionality (capacity and accuracy), stability, safety, humanization (ease of operation) and appearance.
(2) whether the productivity of the designed machine to meet customer demand
(3) machine cost
(4) each part of the mechanism should be simple and easy to debug, maintenance
(5) each part should be as simple as possible and easy to process
(6) the choice of the execution of the components is reasonable
1. parts processing: parts drawings according to the Machine parts processing (parts processing must be strictly in accordance with the parts shown on the map, parts accuracy, processing technology for the addition,
to ensure parts accuracy and parts processing technology).
2. Procurement personnel in accordance with the list of standard parts, contact the supplier for standard parts procurement
Inspection personnel in accordance with the parts drawings and the list of standard parts, inspection of the dimensional accuracy of the processed parts, machining process, the standard parts of the model, the size of the installation of the inspection,
Qualified by the warehouse personnel to the warehouse
1. Assembly Department by the Ministry of Assembly to arrange for the assembly of the machine Debugging, assembly personnel in accordance with the list of processed parts and standard parts list, to the warehouse to receive processed parts and standard parts
2. Assembly personnel in strict accordance with the assembly diagram, machine assembly
a) each part of the parts, the implementation of the components assembled correctly
b). Smooth movement of all moving parts without interference
c). All fasteners and joints linkage to ensure that the fastening in place, reliable linkage
3. Industrial Control Department to arrange for electrical engineers in accordance with the action manual for the machine power distribution, machine program writing and debugging
Assembly personnel in accordance with the customer-provided product engineering drawings for the commissioning of the machine, debugging is completed after the proofing, delivery of the customer to determine the quality of its products
1.Check all the fasteners and joints linkage, to ensure that fastening and joints linkage, to ensure that fastening in place, reliable linkage
1. Check all the fasteners and joints to ensure that the fastening is in place and the connection is reliable
2. Clean the appearance of the equipment, paste the necessary signs and labels
3. Mark the location of the disassembled, straighten out the disassembled pipeline, reasonable disassembly of the equipment
4. Necessary protection (rust, moisture) measures
5. Prepare the machine spare parts, operating manuals, wiring diagrams and other technical information.
Responsible for the progress of the entire project, organizing and coordinating the team to complete the overall work tasks, and the customer's main responsible personnel to communicate effectively about the implementation of the project and other management work.
Electrical drawing design, preparation of electrical procurement list, program design including PLC, host computer, touch screen, etc., and suppliers to communicate with the relevant technical issues, to guide the electrical installers to install, equipment debugging, technical documentation preparation.
Mechanical drawing design, preparation of mechanical procurement list, communication with suppliers on technical issues, guidance to mechanical installers on installation, equipment commissioning, technical documentation.
Procurement of electrical components and mechanical standard parts according to the procurement list, management of procurement contracts, communication with engineers about lead times and substitutes for the purchased parts.
Installation of electrical components and wiring according to the electrical drawings, such as problems with the immediate communication with the electrical engineer, to assist the electrical engineer to verify the equipment signals to complete the debugging, etc.
Installation of mechanical structure of the equipment according to the mechanical drawings, such as problems with the immediate communication with the mechanical engineer, to assist the mechanical engineer to debug the equipment, etc.
The non-standard automation equipment can solve some complex problems of inefficiency or difficult to operate in the manual production process. Inefficient or difficult to operate some of the complexity of the process, the design of non-standard automation equipment, the purpose of which is to improve the production efficiency and capacity of enterprises, thereby reducing the cost of workers' wages and unnecessary losses caused by the process of manual operation. Development and design of non-standard automation equipment to comply with the standard process and reasonable organization of personnel, in order to ensure quality and quantity to make qualified products to meet customer demand.