Power: 5Kw
Voltage: 220 volts
Weight: 500kg
Appearance size: 3500 x 1500 x 1800mm.
Effective rate: 20-70/ piece
Air pressure: 5 kg/cm2
Features of automatic cup covering machine:
1, adopts advanced servo and constant temperature control system, controls materials from entering → forming → welding → stamping at one time, and the whole production process is fully automated.
2. The equipment only needs to be equipped with a fully automatic welding machine for nose and ear straps of cup-shaped masks, so it can produce countless cup-shaped mask products with tight demand in the market.
3. The products are exquisitely made, and the quality completely meets or exceeds the domestic and international testing standards. At the same time, compared with the mask equipment in the previous market, it saves more than 30%. Thereby truly reducing the cost and improving the efficiency. Full-automatic mask main body production machine, including feeding, plastic strip aluminum strip insertion/exposure, scene selection, ultrasonic welding, slicing, etc. The output is very high, and it can produce 1-200 pieces per minute. The frequency control of the main power supply can be fast or slow, and different masks can be produced by using different materials. The product has two or three layers, with stable quality, convenient operation, low noise and small floor space. Applicable material: spunbonded filament non-woven fabric, 16-30g/m2, suitable for processing disposable masks.
N95 Cup Mask Machine
Hot pressing molding: the mask material (non-woven fabric) is molded in the form of hot pressing (cup). 1, including automatic material return action and feeding rack; 2, forming a piece of four masks at a time.
Slice: used to make the outer layer (protective layer) of cup-shaped mask. Hua Lun is made of special alloy steel, which is flexible, fast and high level. Adopt ultrasonic wave and special steel wheel to process, without damaging the edge of cloth, without preheating and burr during manufacturing, and can be operated continuously.
Edge pressing: attach the mask inside and outside.
Trimming: cut off the extra edge of the mask with pneumatic stamping.
Breathing valve welding: welding mask breathing valve.
Welding area:130mm
Speed: 20-30 pieces/minute
The overall structure of the fuselage is controlled by the safety adjustment scale; Computer intelligent control, the accuracy can reach one thousandth of a second; The mold is horizontally adjusted, and the machine body motor automatically rises and falls, and the base is horizontally adjusted.
Ear belt spot welding machine: speed: 8- 12 pieces/minute, which can be used for welding plane, inner ear belt/outer ear belt, standard mask, duckbill mask and other special-shaped masks. After the mask body is made, the ear strap is welded manually. The inner ear mask machine adopts ultrasonic welding. When the mask moves to the processing position, ultrasonic waves are automatically generated, which forms micro-amplitude high-frequency vibration on the ear band and instantly converts it into heat to melt the material to be processed. Finally, the ear strap is permanently stuck or embedded in the mask body, which is the last processing procedure in the production of the inner ear mask. Only one operator needs to put the mask body into the mask tray one by one, and then move it to the finished product.
Workflow: (mask body) manual feeding → automatic feeding ear strap → ultrasonic ear strap welding → non-woven fabric feeding and edge wrapping → ultrasonic edge strap welding → edge strap cutting → finished product output → counting → finished product stacking → conveyor belt device sending out folding mask machine, also known as C-type mask machine, which is a fully automatic machine for producing folding mask body. It uses ultrasonic technology to bond 3 ~ 5 layers of PP non-woven fabric, activated carbon and filter materials together. According to the different raw materials used, the masks produced can meet different standards such as FFP 1, FFP2, N95, etc. The ear belt is made of elastic non-woven fabric, which makes the wearer's ears comfortable and stress-free. The filter cloth layer of the mask has good filtering effect, perfectly fits the Asian face, and can be applied to high-pollution industries such as construction and mining.
Functions and features:
1, 3M 900 1, 9002 and other folding masks can be processed at one time.
2, PLC automatic control, automatic counting.
3. The adjusting device is simple and convenient to refuel.
4. The mold is replaced by extraction, which can quickly replace the mold and produce different types of masks. Automatic ultrasonic duckbill mask machine (duckbill mask manufacturing machine) is a machine that uses the principle of ultrasonic seamless welding to produce duckbill masks suitable for high pollution industries. The mask body of this machine can use 4~ 10 layers of PP non-woven fabrics and filter materials (such as meltblown fabrics and activated carbon materials), so as to produce mask products of N95, FFP2 and other filter grades. Moreover, this machine has a high degree of automation, and it is a first-line automatic operation from feeding to finished products: automatic feeding of raw materials, independent nose line conveying system, automatic folding of non-woven fabric inner nose line, automatic folding and finished product cutting, and automatic addition of breathing valve holes. The finished product produced by this duckbill mask machine has beautiful appearance; The machine has stable performance, high output, low defective rate and simple operation.
Features of duckbill mask machine:
First, fully automatic feeding system.
Second, the folding molding system.
Thirdly, ultrasonic sealing system.
Fourth, the whole machine has stable performance, continuously adjustable production speed, high production efficiency, up to 60 tablets per minute, convenient and accurate counting, high utilization rate of raw materials, simple operation and adjustment, high degree of automation, and effective reduction of labor costs. The ultrasonic mask binding machine adopts ultrasonic welding mode, and a conveying device is arranged on the machine platform. The semi-finished facial mask is input into a conveying device, and then pressed by a cylinder and an ultrasonic Hua Lun, and the tape is cut after trimming, and the finished product is output. Only one person needs to put the mask body on the conveyor belt of the machine, and the rest of the follow-up work is completed automatically.
Characteristics of ultrasonic mask binding machine;
1. The frame is made of aluminum alloy and stainless steel, which is light and beautiful and does not rust.
2. Automatic counting can effectively control production efficiency and progress.
3. Frequency conversion control, which can adjust the running speed of equipment according to actual needs.
4. Pulling cylinder to feed, positioning is more accurate, which can minimize the width of raw materials and save costs.
5. The length and size of finished products are controlled uniformly with a deviation of 65438±0mm, which can effectively control the length of finished products.
6. The equipment has a high degree of automation and low requirements for operators. It only needs to put the materials and arrange the finished products.
7. This machine adopts ultrasonic Taiwan Province system and Japanese transducer, with stable performance and convenient operation.
8. The automatic ultrasonic welding wheel adopts imported high-quality steel DC53, which prolongs the service life of the mold and is wear-resistant and durable. The outer ear muff machine fuses the elastic band to the two outer sides of the cover body by ultrasonic wave, thus completing the finished product of the ear muff. Only one operator needs to put the mask bodies on the conveying fixture one by one, and the other subsequent actions are automatically operated by the machine until the finished product is completed. The output of this machine is higher than that of ordinary earmuffs.
Ultrasonic earmuffs machine parameters:
Machine size: 2646 l * 620 w * 1750 h/m.
Voltage: single-phase 220 volts
Output: 45-55 pieces/minute
Air pressure: 6 kg/cm2
Power consumption: 3KW
The size of the mask body must be fixed.
Characteristics of ultrasonic earmuffs machine;
1, the machine is compact, small in size and does not occupy space;
2, PLC program control, high stability and low failure rate;
3. The whole machine adopts aluminum alloy structure, which is beautiful, firm and rustless;
4, photoelectric detection, reduce the error rate.
5. The welding strength of the ear strap is adjustable.