New project application report
2010 provincial small and medium-sized enterprise development special funds (independent innovation and transformation and upgrading projects)
Project Name:
Undertake Unit:
Bottle punching, sterilizing, draining, filling and capping machine application report
September 2010
The machine is the result of the organic synthesis of four machines: bottle punching machine, sterilizing machine, filling machine and capping machine. p> I. Project Summary
The machine is the result of the organic synthesis of the capping machine, bottle punching machine, sterilizing machine and filling machine. In the cap machine, bottle punching machine, sterilization machine, filling machine based on a synthesis, which cap technology, wide-mouth bottle punching machine can be inverted bottle holder is the key to the perfect combination of the integrated machine. The success of this machinery will fundamentally repeat the construction of a fundamental change in the low level of food machinery.
Bottle flushing machine is mainly used for wide-mouth bottle rinsing of the inner bottle, the requirements of the rotary non-intermittent rinse bottle, with the production line automation requirements. Holding the bottle should be stable, no slippage. Bottle rinsing requires deep bottle rinsing. It is convenient to set up multi-channel rinsing liquid rinsing and blow-drying requirements according to the bottle rinsing process.
Capping machine is mainly for wide-mouth bottle cap automation cap, sorting, and capping. Requirements through the tilt belt installed on the bar, the work process of the round cap standing in the bar, the use of their own gravity of the cap bias so that the cap to achieve the purpose of screening the cap. This equipment should include a device for sorting and storing caps after capping. It can meet the working requirement of convenient and quick capping.
Sauce filling machine realizes the continuous production of sauce filling, and the filling volume adjustment is convenient and reliable, and its sealing structure can meet the solid-liquid separation of sauce filling. Breaking the past sauce filling technology can not fill the solid-liquid separation of the sauce (such as a class of chili sauce inside the obvious particles of chili seeds and chili skin pieces) of the traditional.
Pouring juice in the curd process, usually manual pouring juice, poor sanitation, bad labor environment, complex operation and extremely low production efficiency, and curd food and more and more by the consumer's preferences, so the success of the development of pouring juice machine is curd production and packaging automation is a milestone, the market demand is very large, the investment benefit is considerable.
Second, the purpose, significance and necessity of the project
China's thousands of years of soy sauce, vinegar and other brewing condiment industry since ancient times has been in the state of handmade workshops, the country's brewery countless brewery, the vast majority of brewery is still in the processing of a single means of low productivity, hygiene and health can hardly meet the standards, the degree of mechanization is basically zero traditional backward. The vast majority of breweries are still in the traditional and backward condition of single processing means, low production efficiency, difficult to meet the hygiene standard and zero mechanization. In recent years, the state of the food industry health increasingly important, health standards to improve the thousands of years of brewing industry is facing an urgent need for high-tech transformation of the new period.
At present, China's brewing, flavoring and other food machinery manufacturers are relatively backward technical level, a little into the scale of the company is only three, as China's leading food machinery manufacturers, Zhaoqing Machinery Manufacturing Company Limited has almost all the food machinery production capacity, in order to change the current domestic food machinery, ` low-level duplication of the status quo of the construction of the original machinery and equipment upgrading and upgrading is more than enough time.
The machine is a very good machine for the production of food.
Punching, sterilizing, draining, filling, capping machine in the original cap machine, punch machine, sterilizer, filling machine and other machinery on the basis of transformation and upgrading, can greatly improve the technical content of the integrated machine and production capacity, than the original dispersal of the assembly line is more energy-saving, safer, more efficient, smaller, so as to optimize the original technology and equipment, to seize the high ground in the market for the company to develop from a distance to lay a more solid foundation. The company's newest product is a new generation of high performance, high quality products.
The main content of the project and key technologies
1, the realization of the organic synthesis of the four cap machine, bottle punching machine, sterilizer, filling machine, from the root of the low level of repetitive construction of food machinery for a fundamental change.
2, through the project research and innovation to greatly improve the market on a series of shortcomings of the capping machine
defects. Improve the stability of the automated packaging line.
3, through the project research and innovation, to fill the wide-mouth bottle automation cap, cap technology gaps.
4, breaking the past sauce filling technology can not fill the solid-liquid separation of the sauce (such as a class of chili sauce inside the obvious particles of chili seeds and chili pepper skin pieces) of the traditional.
Fourth, the project schedule
1, January 2009 - December 2009, the marketing department, the Ministry of Technology, the Ministry of Finance research.
2, January 2010 - July, production technology development and key equipment development order. 3, August 2010 - May 2011, equipment arrival and installation and process technology development.
4, May 2011 - October 2011, process debugging and small batch production. 5、July 2011-December 2012, let some customers try.
6, after December 2012, the project is officially put into production.
Fifth, the technical and economic indicators
Technical indicators:
1, the incorrect rate of the cap <0.01 ‰, the speed of the cap: 12,000 PCS / H, the sorting and storage capacity: no shortage of smooth, no deformation damage to the cap.
2, hold and release the bottle stable, the rate of bottle pouring <0.1‰, hold the bottle with appropriate strength, the rate of broken bottles <0.01‰, rinse cleanliness to meet the national standards.
3, to adapt to viscosity ≥ 2.8mPa.s, filling error ≤ 0.5g%, the rate of bottle jam <0.1‰.
4, hold the bottle and release the bottle stable, pouring rate <0.1‰, hold the bottle stable, pouring juice over
process pouring rate <0.01‰, hold the bottle with appropriate strength, broken bottle rate <0.01‰, bottle holder life ≥ 10,000 hours.
Economic indicators:
Punching, sterilizing, draining, filling, capping machine with sales, compared with the traditional assembly machinery production line, reducing the manpower to maintain machinery, saving 80% of labor costs, 60% of the machining process, 75% reduction in investment in equipment, reduce the footprint of the plant by 70%, energy savings of 40%, 100% increase in productivity, annual energy savings of 700 tons of standard coal. Save energy consumption 700 tons of standard coal. One of the unit price of about 2 million yuan / Taiwan, the project put into operation, new product sales revenue of 40 million yuan, new profits of 12 million yuan, new taxes of 6 million yuan.
Six, the project funds
The total project investment of 15 million yuan, of which 7 million yuan in equipment purchases, 6 million yuan in development and testing costs, other 500,000 yuan, and another 1.5 million yuan of working capital. Project funds from bank loans and enterprises to solve the self-financing, including bank loans 12 million yuan, 3 million yuan of self-financing enterprises, the funds have been fully implemented. The project to apply for bank loan interest of 700,000 yuan.
Seven, social and economic benefits assessment
1, after the project goes into operation, new product sales revenue of 40 million yuan, new profits of 12 million yuan, new taxes of 3 million yuan, annual energy savings of 700 tons of standard coal, new employment of 200 people, with good economic benefits.
2, the machine is a cap machine, bottle punching machine, sterilizer, filling machine, four organic synthesis of the results. In the cap machine, bottle punching machine, sterilization machine, filling machine on the basis of
;