Mindset Intelligent Factory System involves the whole cycle, the whole process and the whole industrial chain in the field of intelligent manufacturing, covering the production of automation equipment, the construction of production system and computer integrated manufacturing, as well as intelligent manufacturing execution and control level of networking, informatization and integration. The company's core products and services are as follows: the core technology of the hardware SCADA data acquisition board, workshop-level MES system and smart phone APP industrial application of the three modules, to achieve the intelligent networking of equipment, data collection and analysis and real-time information interaction and response of the three-dimensional integration, to provide intelligent management and optimization of the production process.
1. SCADA Data Acquisition and Control System
The data acquisition and control system plays the role of a gateway, connecting the equipment of the smart factory to the network in an end-to-end network, and uploading the equipment parameters, operation status, and operator information collected by the system to the server or the cloud, which provides real-time, accurate, and efficient information resources for the manufacturing execution system. After the MES system stores, processes and analyzes the information, the command and control signals will be carried out through this system for the bottom control. The system independently developed by Mingcheng includes:
1) Control board
Using the standard MODBUS development protocol, it directly connects with PLC, controller, host computer and forms a sub-network to realize the intelligent control;
2) Acquisition board
Acquisition of the factory site switching, analog and other equipment signals. Support industrial field number communication bus: RS232, RS485, RS422, CAN, ETHERNET and so on.
2. Manufacturing Execution System (MJ MES) MEMM
Mindset Intelligent MES system mainly contains two layers of structure: 1. top layer UMES facing ERP and interfacing with it; 2. bottom layer DMES facing workshop process control system PCS.
UMES is responsible for the communication between workshop layer and factory ERP system and making the monthly production plan according to the production plan issued by ERP system. According to the production plan issued by the ERP system to develop monthly and daily plans;
DMES on the one hand, according to the current state of the system to dynamically arrange the machining sequence of the parts, the rational use of system resources; on the other hand, the development of the production plan will be sent to send production orders to the shop floor, and real-time collection of on-site equipment and the production process related data for statistical analysis and processing, statistical analysis and processing of the results of the return to the top layer of the ERP system, thus realizing the production of the shop floor. ERP system, thus realizing the seamless integration of the top ERP system and the bottom control system, and truly realizing the flexibility of the production line.
3. Smartphone APP industrial application
Customized according to customer needs, real-time information push, the first time to get the production status and operation, and then according to the actual conditions of the factory for cell phone remote control. 1) Intelligent automated assembly line design, production and system integration
2) Intelligent automated three-dimensional warehousing and logistics: AGV carts, handling/palletizing robots, barcode RFID identification system; 3) 6-axis industrial robots manufacturing and integration; 4) Intelligent assembly and testing of integrated loop line; 5) Single-station automation equipment; 6) Intelligent test equipment and tooling;
Mingmao Intelligent with TS16949 quality management system certificate, continue to increase investment in research and development funds, and with Shanghai Tongji University, Donghua University, the Chinese Academy of Sciences, Shanghai Advanced Research Institute of Intelligent Cities Research Center *** build industry, academia and research bases, *** with the commitment to the Industry 4.0 intelligent manufacturing service platform. Mingcheng has established a cloud service platform with multi-channel parallel access capability to collect and model and analyze the equipment operation data and user habit data. With the cloud service platform and software application as the innovation carrier, it provides users with value-added services such as online monitoring, remote upgrading, fault prediction and diagnosis, and health status evaluation. Through continuous improvement, an efficient and safe intelligent service system is established, and the services provided are able to form real-time and effective interactions with the products, and the integrated application level of mobile Internet technology and big data technology is substantially enhanced.
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