1, fixed point: to set the detailed equipment should be checked parts, projects and content, to achieve purposeful and directional implementation of inspection operations;
2, standardization: that is, the development of standards as a basis for measuring and discerning whether the inspection part of the normal;
3, periodicity: the development of the cycle of inspection, according to the importance of equipment, inspection parts are key, etc.;
4, fixed people: the development of the implementation of the project staff (production, inspection, professional and technical personnel, etc.). Degree, check whether the focus of the part and so on;
4, fixed people: the development of the implementation of the project to check the personnel (production, inspection, professional and technical personnel, etc.);
5, fixed method: the development of a clear method of checking the project checking, that is, the use of the "five senses" discrimination, or with the help of simple tools, instruments to discriminate. The first is to use the "five senses" to identify, or with the help of simple tools and instruments.
Note: equipment inspection classification:
One, the daily inspection:
1, the key parts of important equipment and general equipment and key components and equipment easy to loose, easy to damage, poor working conditions or the surface of the parts easy to check the daily inspection;
2, rely on "five senses
2, by the "five senses" (see, hear, smell, taste and touch) on the equipment for a short period of time outside the point of view of the inspection, timely detection of abnormalities in the equipment, timely disposal, elimination of hidden dangers;
3, inspection cycle according to the provisions of the cycle of the production equipment subject to point inspection, inspection;
4, all levels of point of view inspection should be the pressure, temperature, flow, leakage, lubrication, abnormal sound, vibration, corrosion, wear and tear, Loose, safety devices for point inspection.
Two, regular inspection:
1, short-cycle inspection by the full-time inspectors rely on the "five senses" or simple tools, instruments, the key parts of the equipment in detail outside the point of view of the inspection, 2 times a week;
2, the long-cycle inspection is carried out by the full-time inspectors point of view, point of view cycle of 1-3 months;
4, the inspection should be pressure, temperature, flow, leakage, lubrication, noise, vibration, corrosion, wear and tear, loosening, safety devices.
3, regular inspection, including equipment dismantling inspection, tendency inspection, generally in the cyclical replacement or fault damage replacement down, or in the regular, repair, overhaul and other reasons for downtime;
4, precision inspection is carried out by a full-time inspector of the point of inspection, point of inspection in the operation of the sub-repair, repair, dismantling of the situation with precision instruments, meters, gauges, determination of the equipment, vibration, stress, temperature rise, and the number of times the equipment is used. Vibration, stress, temperature, current, voltage and other physical quantities, through the measured data for analysis, comparative quantitative determination of the technical condition of the equipment and the degree of deterioration tendency to judge its repair and adjustment;
5, tendency point inspection is the focus of the equipment or have found hidden problems need to strengthen the control of the equipment for the management of deterioration tendency to predict deterioration of the point of time of maintenance, and parts replacement cycle.