Mechanical equipment maintenance system

Mechanical Equipment Maintenance System Part I 4.4 Facility Use Management Facility use management includes facility technical training, fixed person fixed machine, facility inspection, key facility management, lubrication, shift handover and other management.4.4.1 Facility installation and commissioning acceptance after handover, by the project leader of the facility acceptance to prepare the "equipment operating procedures", "equipment daily inspection guide card", "Maintenance Regulations", lubrication charts. The project leader of the facility acceptance to prepare "equipment operating procedures", "equipment daily inspection guide card", "maintenance procedures", "lubrication chart. And the organization of maintenance workers and the use of department users for operation and maintenance, fault repair and other aspects of training, if necessary, assessment. 4.4.2 Where the new work, change the type of work, the user must be individually on duty by the theoretical and practical training and assessment, qualified to issue the operating qualifications for the operation of the workplace. Theoretical training and assessment of new workers by the management department responsible for the organization and implementation; practical training and assessment by the use of the department is responsible for the implementation, and will be reported to the management department as the results of the assessment issued by the operating license based on the management department.4.4.3 Class A facilities must be relatively stable, and the implementation of the fixed person fixed machine.4.4 Key facilities to implement key management, the implementation of the daily inspection system to carry out three-level maintenance of preventive maintenance, Regular precision rotation inspection, statistical analysis of the causes of failure and downtime and losses, key spare parts supply and separate information file management, etc. 4.4.5 lubrication management: facility acceptance and commissioning, the facilities have lubrication requirements of the facility, facility acceptance project manager in accordance with the requirements of the facility's instruction manual for the A, B category of single (set) facilities compiled and drawn facilities lubrication chart. Charts specify the lubrication part of the facility, lubricant varieties, quantity and frequency, as well as oil change, oil responsible person (users, maintenance workers). The chart is posted in the obvious location of the facility. 4.4.5.1 Users, maintenance workers must be based on the chart of lubrication "five": fixed person, fixed time, fixed quantity, fixed quality, fixed point, to keep the lubrication part clean, lubrication device intact, to ensure that the facility is in a good lubrication state. 4.4.5.2 The end of the quarter before the 18th of each month, each Workshop must be the next quarter's lubricant demand plan (including time requirements) submitted to the management department. The management department will summarize and review the plan before the 25th day of the month and submit it to the minister in charge for approval to transfer to the purchasing department for purchase. 4.4.5.3 The purchasing department must purchase the lubricant according to the planned brands and quantities on time and process the purchase into the warehouse. Under normal circumstances, has been designated imported or domestic brand-name professional manufacturers of the original drum packaging oil can be exempted from inspection into the warehouse, the other products must be tested and approved before being issued for use. 4.4.5.4 Due to the relationship between the source of supply need to change the supply channel or a higher level of products instead of the original lubrication chart designated oil, the purchasing process must be approved by the management department under the consent of the relevant personnel before the replacement. 4.4.5.5 Annual maintenance must be based on the need for lubricant replacement or filtration, generally implemented in the annual maintenance program. 4.4.6 Handover: double- or triple-shift operation of the facility, the user must strictly carry out the handover of the facilities and production matters to the person who takes over the face to face, and fill out the "handover record", by the production team leader to check. 4.4.7 Facility user Users must strictly abide by the operating procedures and the "five disciplines" of facility use, carefully operate the facilities, insist on checking the facilities before starting the machine, conduct daily inspection according to the requirements of the "Equipment Daily Inspection Guidance Card", and make records on the "Facility Inspection Record Sheet", and add oil and lubrication; the regional maintenance workers must sign the inspection sheet to confirm the inspection. Users should be careful when operating, abnormalities should be immediately stopped to check, they can not rule out the fault, must be reported to the maintenance worker maintenance, and make a good record of the relevant. Before the end of the day, the facilities should be cleaned and maintained.