Central console, cyclone dust collector, high-efficiency filter, fan, branch station, drying hopper, dehumidifier, selector rack, micro hopper, electric eye hopper, cut-off valve, cut-off valve.
Characteristics of the central feeding system
One, high efficiency: the central feeding system can realize a variety of raw materials automatically supplied to any injection molding equipment for use in the multi-room, which can include raw materials, drying treatment, color processing, as well as proportional crushing of recycled materials to use, a high degree of automation can be carried out to control, monitor, etc., and meet the needs of the 24-hour production without downtime.
Two, energy saving: the central feeding system is easy to operate, only a few people can control the entire injection molding plant's feeding needs, thus reducing a large number of labor costs. Secondly, it reduces the raw material belt and corresponding auxiliary equipments beside the injection molding machine, and improves the utilization of space. In addition, by adopting the centralized feeding method, there is a corresponding reduction in the number of individual machines, which saves electricity and reduces maintenance costs.
Three, personalized: central feeding system can do different users, different workshop characteristics, different raw material requirements. Can be based on the actual need to design an optimized program.
Four, modern factory image: the central feeding system will make the raw materials and dust on the injection molding production pollution to the lowest degree, so that you can maintain a clean production plant, and the central feeding system, a unique centralized dust recovery system, cleanup is more convenient, environmental protection is to achieve the effect of 100,000 clean room operation requirements standard, and reduce noise, and ultimately can realize the unmanned automated production plant, the image of a modern factory management. Set up the image of modern factory management.
Ruida centralized feeding system design process
Raw materials → storage → measurement → drying → transport → use
Ruida centralized feeding system adopts a machine with a pipe, sealed circuit design, to ensure that the whole system operates stably, and there is absolutely no plastic back to the moisture, blocking the phenomenon occurs. It is used with the central dryer (dehumidifier) system, can make the dry air on the raw materials to dry again, to prevent the drying of the plastic back to moisture, and at the same time in each conveying cycle after the conveyor pipe to clean up, to ensure that there is no residual material in the pipeline. In order to avoid raw material moisture back at the same time also ensure that the consistency of raw materials added to the injection molding machine, in the vacuum negative pressure with the role of the raw materials in the original dust through the filter (dust collector) system filter out, and is conducive to improving product quality.
Central feeding system built-in introduction
Central console features:
1, the use of PLC and large-size 10.4-inch colorful human-machine interface touch panel, easy to understand and operate;
2, color written display of the various settings, operation and operating conditions;
3, with the material tube pumping pipe clearing, automatic dust washing dust collector centralized. Feeding host A, B alternating automatic switching and manual selection of material error prevention function;
4, the addition of raw material control screen, monitoring the raw materials used in the molding machine, suction, lack of material and the central host (motor) of the various abnormal phenomena. Ruida central feeding host features:
1, the motor does not stop the design, in order to avoid frequent motor startup, resulting in wear and tear;
2, with a safety relief valve, when the host movement pressure is too large, the safety setting value overload, the pressure relief valve automatic pressure relief to protect the motor;
3, the feeding host of the two A, B alternately, and there is an automatic switching valve design, to ensure that the raw material The material is conveyed in a stable manner.
Ruida automatic reversing cyclone dust collector features:
1, the air filter and cyclone dust collector integrated design, natural centrifugal force efficient collection of dust;
2, can be attached to high-pressure air tanks, automatic cleaning filters;
3, the dust collector is equipped with a cut-off valve, which can be effective without stopping the machine, move the dust collector dust.
Quick feeding station (divergent station) features:
Divergent station is a combination of several branches, and the same divergent material tube of raw materials, can be used for injection molding machine machine, each with a quick press head to keep airtight; can improve the efficiency of the system, the change of material is convenient and fast.
Example diagram of Ruida's centralized material supply system