In order to better ensure the normal operation of the plant's night production and safety and security work, to strengthen the security of the duty, the development of post contact notification system.
One, the duty of each post: in case of irregularities should be regularly notified to the person in charge of the shift and the department head, including the post of the personnel on duty, security, production and operation.
Second, after each on-site inspection, in the event of abnormal conditions of each post should be notified by telephone to the central control room, the central control room on duty should be accurately recorded in the notification of the various departments.
Three, it is strictly prohibited in the post of the personnel arbitrarily off duty, sleeping, the recorded situation will be assessed as a bonus for the month.
Four, it is strictly prohibited to post false reports, concealment of the situation, if found, should be punished according to the company's relevant systems.
V. The notification record should be sent to the duty officer of the dispatching room or the director of the dispatching center at 8:00 the next day on time. Special circumstances described in detail.
Underground, pool operation system
I. Underground, pool operation must be signed by the competent process, equipment technician agreed. To determine the precautions, prepare the appropriate tools, such as safety belts, ropes and so on.
Two, underground, pool operations, must be a clear division of labor, designate the person in charge, the safety officer, rescue personnel. The number of people working shall not be less than three.
Three, the well, the pool personnel fastened safety belt, safety belt on the safety rope should be the well, the pool personnel are responsible for the collection and release.
Four, down the well, down the pool before the need for forced ventilation. If there is no forced ventilation conditions, it should be natural ventilation for more than half an hour, the use of combustible gas alarm detected before operation. Continuous measurement of hazardous gas concentration in the operation, does not meet the requirements of the work, must be immediately on the well, the pool.
Fifth, the well, the pool of people working continuously for half an hour, must be replaced.
Sixth, the well, the pool operation is completed, must promptly report to the relevant leaders, and make a record.
Production scheduling system
I. Production scheduling procedures
1, all process parameter adjustments, equipment failure and maintenance, power cuts and sends, as well as the determination and change of the assay items and assay quantities in the plant should be notified in the form of scheduling orders to the relevant departments. The implementation of the department in accordance with the contents of the scheduling order to operate, no scheduling order can not carry out the above operations.
2, scheduling orders should be returned. Return receipt in duplicate, the first in the delivery of scheduling orders by the receiver's signature, by the delivery of scheduling orders to bring back to the scheduling office archives; the second by the implementation of the department in the implementation of the reasons for the completion of the completion of the completion of the filling, and signed and sent to the scheduling office. The content of the second receipt should be the implementation of the scheduling order.
3, scheduling orders should be signed by the director of scheduling and stamped scheduling seal. Dispatch order is effective when it is sent to the person in charge of the executive department on duty.
4, each department will be implemented quarterly scheduling orders sent to the dispatch office after finishing the archives.
5, each department should be in accordance with the system, the collection of operational data, equipment conditions and other production operations reported to the dispatching room. Departments found in the operation of the existence of abnormal conditions, should be reported to the production scheduling within the first time, waiting for the scheduling order and according to the scheduling order to deal with. If one of the following conditions exists, equipment operation can be stopped before reporting, but must then explain the situation to the dispatching office and the plant manager:
1) continued operation may lead to personal injury;
2) continued operation will cause significant damage to the equipment, facilities, process operation.
6, one of the following conditions exists, may not be carried out in accordance with the scheduling order, but must subsequently explain the situation to the dispatch office and the plant manager:
(1) in accordance with the scheduling order may lead to personal injury;
(2) in accordance with the scheduling order, it is clear that will be carried out in accordance with the scheduling order, the equipment, facilities, process operation will cause significant damage.
7, the dispatch office carefully fill out the dispatch log every day, record the dispatch of the day's feedback and processing.
8, scheduling order execution is completed, should be organized in a timely manner.
9, equipment operation, abnormal notification, failure, accident handling in the daily report to make a brief description.
Two, each district daily data reporting system
1, water district
Water district should be found in the abnormalities recorded. In the inspection found in the oxidation ditch, the second sedimentation tank and other structures abnormalities, such as floating mud, bubbling, mud and water separation, short flow, partial flow, foam, scum, etc., timely notification of the production scheduling, production scheduling to arrange for the relevant personnel to solve the problem. The water district should keep a record of the treatment situation and report it to the production scheduling in time.
2, mud area
Mud area personnel in the operation process, such as found in the equipment failure, general problems recorded in a timely manner to report to the production scheduling; serious immediately stop and fill in the repair order, signed by the production scheduling of the opinion of the machine, electrical maintenance personnel maintenance, mud area personnel to provide support.
Mud area, if found process problems, by the production scheduling arrangements for the relevant personnel to solve the water area to deal with the situation to make a record, and timely report to the production scheduling.
3, transformer and distribution room
Stop, power supply action should be issued by the dispatching room scheduling order can be executed.
Distribution room electrical equipment failure reported to the production scheduling, production scheduling arrangements for electromechanical maintenance personnel maintenance.
4, laboratory
Laboratory every day in the form of a report will be organized in the form of experimental data reported to the scheduling, such as data abnormalities, should notify the scheduling of possible problems in advance to prevent.
Production scheduling according to production needs, in the form of scheduling notification orders, to determine the test items, the amount of testing.
In case of power failure, the production scheduling should promptly notify the laboratory to protect the equipment and instruments.
Attachment: laboratory project testing frequency schedule
List of laboratory project testing frequency
Frequency
Sampling name
Daily test items
Weekly test items
Monthly test items
Inlet
COD, BOD5, SS PH. Water Temperature
COD, BOD5, SS PH, Water Temperature, NH3-N
COD, BOD5, SS PH, Water Temperature, NH3-N, TP, TN, LAS, Animal and Plant Oils, Petroleum
Outfall
COD, BOD5. SS PH, Water Temperature
COD, BOD5, SS PH, Water Temperature, NH3-N
COD, BOD5, SS PH, Water Temperature, NH3-N, TP, TN, LAS, Animal and Plant Oils, Petroleum, Color
Oxidation Ditch
SV30, MLSS,
Mirror inspection, DO
Remarks:
1. Selection of control items for testing, the test items of the intake according to the needs of the production and operation of the temporary arrangements; the test items of the outlet according to the requirements of the Environmental Protection Agency to determine the items tested.
2, for water reuse, such as: landscape water, agricultural irrigation water, miscellaneous water, power plant cooling circulating water and grey water according to the user's requirements to determine the appropriate test items.
3, oxidation ditch need to add other items of testing by the production department to arrange for testing.
5, production scheduling and mechanical and electrical maintenance class
Production scheduling according to the equipment failure, timely notification of mechanical and electrical maintenance class according to the procedures for on-site repair of faulty equipment. The maintenance class should make maintenance records and report to the production scheduling.
6, center control room
Center control room on time every day, duty records, control system operation and microcomputer reports to the scheduling office.
Laboratory instrument and equipment management system
I. Laboratory instruments and equipment should be detailed account, dynamic account, list of testing instruments. Establishment of laboratory equipment and technical files. Including laboratory equipment operation, maintenance records and other information.
Second, the instrumentation should be fixed machine and person management, maintenance, maintenance.
Three, imported equipment and precision instruments to organize professional debugging and the establishment of operating procedures.
Four, where the use of instruments and equipment, must carefully read the manual, master the instrument structure, performance and operating procedures, in strict accordance with the regulations. Instrument operation, the operator is not allowed to leave their posts without authorization.
Fifth, measuring instruments must be sent to the statutory measurement unit calibration, according to the results of the calibration, respectively, in the measuring instruments on the sticker "qualified", "permitted to use" and "out of service" Labeling, labeling shall not be defaced lost, where the deactivation of instruments and equipment must be used in the instrument files have records.
Sixth, measuring instruments and equipment, a full set of technical information, calibration certificates should be filed and preserved intact, shall not be lost and damaged.
Laboratory safety management system
I, the laboratory should set up a safety officer, responsible for safety management.
Two, the safety officer must have good safety knowledge, can judge the danger and try to minimize or eliminate the danger.
Three, the use of toxic substances, each time the amount should be collected according to need, and strictly fulfill the approval procedures.
Four, flammable drugs: ether, acetone, benzene and other organic solvents and waste liquids, etc., to be packed in brown solid glass bottles, sealed and placed in a low-temperature place to save, and prohibited near the fireworks.
Fifth, explosive drugs: chlorate, nitrate, and perchloric acid should be kept at low temperatures, there shall be no other flammable products around, sealed, placed at low temperatures for storage, and prohibited near fireworks. More shall not be stored in large quantities in the laboratory.
Six, corrosive drugs: strong acid, caustic soda, glacial acetic acid should be stored in a solid bottle. Acid and alkali should be placed separately. Large bottles should be placed on the rubber plate, not directly on the hard floor; when used, should be strictly prevented from splashing into the eyes.
seven, chemical analysis room houses should be equipped with adequate fire safety channels, in the appropriate place to place safety equipment, such as various types of fire extinguishers.
VIII, analysts should know the safety equipment storage location, familiar with its use, the safety officer should regularly check whether the fire equipment is normal, to ensure that the normal use of fire equipment, is responsible for the laboratory personnel safety knowledge learning and training work.
Laboratory safety operation system
I. Toxic drugs must be loaded into a glass bottle with a milled mouth (or poured directly into the beaker of the preparation of solutions), prohibit the use of paper packages, and prevent contact with the skin when used. After the end of the test, should be properly disposed of waste liquid, general waste liquid can be poured into the sewer, and rinsed with running water, containing cyanide waste liquid must be poured into the waste liquid containing sodium carbonate and ferrous sulfate mixture tank.
Second, when preparing dilute sulfuric acid, only concentrated sulfuric acid can be poured into the water, and no water can be poured into the concentrated sulfuric acid.
Three, the preparation of concentrated sodium hydroxide, potassium hydroxide and dilute sulfuric acid, must be carried out in heat-resistant containers and put it into the sink to cool down, so as to avoid a sharp rise in the temperature of the solution so that the container rupture.
Four, when the solution of toxic gases, such as HCN, NO2 and other corrosive acid mist, the operation must be carried out in the fume hood.
Fifth, open the volatile solution of the plug cover, should be carried out in the fume hood, shall not face the person or his head, and shall not be placed directly under the body.
Sixth, the normal boiling water or solution removed, must be clamped with a beaker, first slightly shaken, and then remove it, so as to avoid the boiling water, solution splash and injury.
Seven, with a pipette to remove toxic and corrosive liquids, can not be sucked by mouth, but should be used to wash the ear ball or other suction tools to suck.
VIII, to move a large number of objects, including corrosive and toxic substances, should be carried out with both hands, one hand holding the bottle with one hand to support the bottom.
nine, the reagents used after the preparation, should be immediately labeled, in the label reflects the name of the reagent, concentration, use and preparation time, toxic drugs to explain.
Laboratory quality control management system
I, laboratory sample collection, analysis tools used, data analysis, must be in accordance with national standards for testing methods and steps.
Second, the quality control measures of the laboratory, each staff member is required to seriously implement and understand.
Three, the laboratory test items must be operated by a person, until the results are reported.
Four, routine project testing, all analysts must be able to operate the analysis.
V, large analytical instruments, must be managed, operated and maintained.
Sixth, all instruments and analytical apparatus, before and after analysis to maintain consistency. And carefully fill out the use of good records.
VII, the day of the water samples should be analyzed on the same day, and the day after the data are complete and timely summary reported to the dispatching room, if the day to do not finish the water samples, must be properly stored.
VIII, the laboratory should be used on a regular basis to do measurement identification of measuring instruments, to undertake the project's detection methods and quality control methods for verification.
Machine shop safety management system
I, comply with all safety regulations, do not violate the rules and regulations, and to stop others from violating the rules and regulations, and have the right to refuse to violate the rules and regulations of the command.
Second, strictly abide by the operating standards, careful operation, careful maintenance.
Three, job setup standardization, tools and various mobile equipment placement in accordance with the provisions.
Four, outside personnel are not allowed to enter the operation of the place without permission, are not allowed to use any equipment.
Fifth, the correct use, proper storage of a variety of protective items and appliances, wear personal protective equipment at work.
Sixth, the new personnel must be factory, team safety education at two levels before starting.
Seven, no one can not bring children into the work area.
VIII, on-time inspection tours, no less than twice a day, found that the problem is dealt with in a timely manner, and fill in the maintenance records, the occurrence of accidents correctly analyzed and reported to the relevant departments in a timely manner.
Nine, keep the machine shop equipment clean, to ensure that the workplace clean and sanitary, and improve the safety and civilized production.
Working Apparatus Management System
One, the production operation of the maintenance, rescue tools used by the water area shift manager in the shift handover to the next shift shift manager custody, in the necessary distribution of the use of and responsible for recycling; maintenance, repair work by the person in charge of electrical and mechanical maintenance class is responsible for the custody of the use of and responsible for the recycling of the necessary distribution.
2. The above instruments shall be stored in the designated tool box and shall not be used without the permission of the person in charge of the shift.
Three, each use of emergency tools and repair tools should be recorded and reported to the dispatching room for the record within one working day after the completion of the matter being dealt with.
Four, the borrower of tools always fill out the "work equipment borrowing single", for borrowing procedures, the same day return. Repair tools, emergency tools need to be approved by the director of the loan.
Fifth, non-factory workers are not allowed to borrow the aforementioned work equipment in principle. Special circumstances must be approved by the director.
6, abnormal damage or loss of work equipment should be compensated by the responsible person.
VII, work equipment should be necessary maintenance, maintenance. Where normal wear and tear and can not be repaired must fill out the scrap sheet, by the dispatch office equipment technicians identification and sign by the plant manager reported to the company for approval after the scrapping.
Water district operation post inspection management system
A, inspection is the water district operators in the daily work of a major content, is to prevent abnormalities in the operation of the occurrence of abnormalities in the cause of the correct judgment and clear an effective means. Water district operators must seriously follow this system to ensure the normal operation of the sewage treatment process.
Two, along the patrol route, careful observation, hard to see, hard to listen, hard to sniff, hard to touch, hard to fish for garbage, hard to patrol, and truthfully make a record of the situation seen.
Three, patrol route: coarse grating → pump room → fine grating → sand sedimentation tank → selection pool → oxidation ditch → two sedimentation tank → reflux and residual sludge room as well as sewage sludge process pipeline opening and closing gates.
Four, daytime patrol time for 9:00, 10:30, 14:00, 16:00, night patrol time for 19:00, 22:00, 2:00, 6:00 each.
V. In case of major problems during the inspection, if they cannot be solved by themselves, they must be reported to the relevant departments or leaders as soon as possible, and only after obtaining the consent of the relevant departments or leaders can they leave the site and make detailed records of the occurrence of the situation.
Sixth, in the event of abnormalities, must be tracked and observed, detailed records, and to the next shift to explain, so as not to cause major accidents.
Sevenly, when making records, it is required to be true, accurate and clear, and keep the record book neat and tidy.
Control room management system
One, health management
1, the control room must be kept clean;
2, each shift must be cleaned, cleaning principle of the use of vacuum cleaners;
3, the duty officer in accordance with the provisions of the dress code on duty;
4, clean up immediately after the visit to the staff.
Two, safety management
1, no one can not just enter and exit the control room;
2, the duty officer shall not leave the post without authorization. If there is an emergency must ask colleagues to take over, the control room shall not be unmanned;
3, the control room is strictly prohibited fireworks, if a fire on the one hand, we should promptly notify, on the other hand, should be equipped with the use of fire extinguishers to extinguish the fire; never use water to extinguish the fire or other fire extinguishing equipment to extinguish the fire.
4, the duty officer to the SCADA control system alarm prompts any failure to record and make a good observation, if the failure can not be automatically eliminated immediately reported to the production scheduling office and specific departments to take appropriate measures.
5, on-duty personnel shall not be randomly adjusted industrial television monitoring system.
Three, shift management
1, the control room duty personnel to implement three shifts and two runs. Day shift duty time is: 8:00 to 17:00, night shift is: 17:00 to 8:00. duty personnel work in addition to the work of the meal time without rest time.
2, the duty officer must be the duty period occurred or appeared during all the abnormalities seriously do accurate and informative records. Records must be clearly written, neat and clean, no scribbling or missing pages, lost pages.
3, shift workers should check the last duty record when taking over, pay special attention to the record of abnormalities, there are situations need to be asked clearly, the shift handover personnel are signed by both parties before the shift handover personnel can leave.
Four, other matters
1, the control room should be kept quiet, no loud noise;
2, the duty officer shall not lead other people into the control room;
3, the duty officer shall not bring food into the control room to eat;
4, the duty officer should obey the allocation, complete the leadership of the task of the temporary reception, and can Combined with the simulation screen and process flow to explain the sewage treatment process.
Hygiene management system
In order to do a good job of plant health cleaning, clear departmental responsibilities, strengthen management, and hereby formulate this hygiene management system.
I, indoor and outdoor
1, can not spit, no litter, cigarette butts;
2, all roads in the plant, lawn, open-air workbenches and various buildings near the long-term stacking of debris, garbage;
3, the water area, the mud area, the cafeteria living garbage should be cleaned up in a timely manner;
4, the use of water rushing, washing, pouring to be Conserve water, do not flush, sprinkle, not always running water, often bright lights.
Two, indoor
1, office supplies, documents, newspapers and magazines, laboratory equipment, medicines, sundries are not scattered, desktop, countertops, clean and sanitary.
2, office equipment, office supplies, doors and windows, the ground should be wiped, washed, swept, mopped, indoor wall tiles are bright and clean, the toilet has no odor.
3, personal neatly dressed, civilized and decent treatment of people, talk and behave generously, keep the room quiet and orderly.
Three, equipment
1, equipment, instruments, meters, clean appearance, no oil and dust.
2, equipment around the ground is clean, no water, oil.
Operation data management system
With the production of sewage treatment plant trial run, the management of the work is in full swing, the project is about to be completed and acceptance of the installation, in order to strengthen the internal management of the sewage treatment plant to make the various types of internal archives and technical data management standardization, institutionalization, the sewage treatment plant to set up a part-time archivist, the archives are tentatively stored in the central control room in the archive cabinets in the various departments. Archives according to specific requirements for regular and timely filing, unified storage. Archivists carefully recorded, categorized, numbered, stored. Professional common data by the professional departments to lose borrowing procedures after their own custody. The technical information of the equipment file to be installed after the acceptance of the data to improve the unified archives, equipment operation records, maintenance records, laboratory analysis records and various types of production reports are regularly archived.
Production and operation-related data specific archiving cycle is as follows:
Production and operation-related data specific archiving cycle
Serial number
Data name
Archiving cycle
Remarks
1
Xinyang City Wastewater Treatment Plant production and operation of the daily schedule
Monthly
2
Central Control Room Duty Log
Monthly
3
Job Briefing Record
Monthly
4
Water Zone Operation Record
Monthly
5
Water Zone Operation Duty Log
Monthly
6
Mud Zone Operation Log
Monthly
7
Distribution Room Duty Log
Monthly
8
Maintenance Log of Mechanic Shift
Quarterly
9
Daily Analysis Report of the Laboratory
Monthly
10
Monthly Water Quality Summary Form
Monthly
11
Effluent water quality analysis report
Monthly
12
BOD5 biochemical incubation original record
Half year
13
Taking water samples original record
Half year
14
COD HACH method Original record
Semi-annual
15
Lab 722S spectrophotometer use record
Semi-annual
16
Lab electronic balance use record sheet
Semi-annual
17
Weight analysis of the original records
Monthly
18
Titration analysis raw records
Monthly
19
Spectrophotometric colorimetry raw records
Monthly
20
Production scheduling order
Monthly
21
Production scheduling order implementation results
Monthly
22
Production Scheduling Duty Record
Monthly
23
Register of Issuance and Execution of Production Scheduling Orders
Quarterly
24
Equipment Maintenance Record
Timely Entry into Equipment Files
25
Equipment Major and Medium Repair Records
Timely Entry into Equipment Files
25
Equipment Major and Medium Repair Records
Timely Into the equipment file
Note: 1, the monthly file of information, by the depository department bound and handed over to the archivist;
2, is a single-page summary statement of the information, the archivist classified by the folder, the end of the year, a unified binding.