Gallup MES function:
▼ Integrated management of manufacturing data
Overall management of manufacturing product structure (supporting external integration and automatic data import) Overall management of manufacturing process route (supporting external integration and automatic data import) Overall management of manufacturing man-hour quota (supporting external integration and automatic data import) The unique barcode for data association and tracking comprehensive basic information is a necessary condition for enterprise manufacturing execution management.
▼ Production planning management
Overall management of the whole production process of enterprise manufacturing orders. Through different project kanban, you can know the real-time information of each order, each part, each operation and each group of stations, such as task status, planning node, actual completion node, scrap quantity, trial cutting quantity, input quantity and output quantity. Through intuitive graphic representation and color reminder, leaders at all levels, production supervisors and dispatchers of enterprises can grasp the implementation status of production tasks in real time and conveniently.
▼ Capacity balance analysis
Through intuitive graphics and figures, it provides enterprises with the task load analysis of work center/equipment, department/team and type of work. Through the red warning line, clearly identify the work center/equipment, department/team and type of work of the overloaded task. Through detailed step-by-step data query and analysis, it helps to plan and schedule tasks and optimize production planning and scheduling.
▼ Task scheduling management
After the production plan is completed, the task dispatch list, processing program, part drawing, process guidance document, etc. are automatically generated. Automatically sent to the site by bar code scanning. It has strong dynamic task scheduling ability. In view of various state changes in the production site, the operators at designated stations can use the task dispatch list to collect tools, fixtures and materials for processing, inspection, warehousing and other technological operations. Can be used for working hours allocation and settlement management. The task dispatch sheet runs through the whole production process.
▼ Inventory management of finished products, products in process, tools and tooling.
Support classified warehouse management, such as finished goods warehouse, turnover warehouse and tool warehouse. According to the inspection of the complete warehouse of enterprise products, it supports the management of outbound and missing parts. It has strong inventory retrieval ability, supports browsing the current warehouse situation at any time, and all processes of the historical traceability system can be scanned by bar code, which is accurate and convenient for each work center in the workshop to receive processing tasks. At the same time, the tooling/tool warehouse can prepare for the lack of parts and overtime borrowing of tooling/tools according to the tooling demand required by the production order.
▼ Embedded Advanced Intelligent Scheduling Engine (plug-in APS)
Gallup MES provides solutions from relatively simple limited capacity planning system to advanced planning and scheduling APS system, and then to supply chain planning, which is undoubtedly an effective tool to further improve production and operation management. It provides users with an electronic tool for tracking and distributing daily production plans, and provides a large number of reports and charts for inquiry.
▼ Total Quality Management System Gallup MES solution provides optional computer-based quality management system solutions, integrating supplier management, pre-quality planning, data collection, information transmission, data analysis, real-time monitoring, information feedback, process control, document management, complaint management, measuring tool management, ERP system integration and business decision. Data-based, networked and dynamic management is carried out for the whole life cycle of raw materials entering the factory, manufacturing and user use. Through continuous improvement, the production quality management will be further improved until the TQM system is integrated at the enterprise level.
▼ Visual management of production system
Support human-computer interactive browsing operation. Virtual scene modeling can be carried out according to the real situation of the enterprise site. You can browse the whole production process information by clicking the left/right mouse button, reproduce the workshop site in the form of 3D simulation, and know the production status in real time without leaving home. It can display the current processing task, process, current status, operator, completed quantity, completed progress and other information in real time by color or bubble.
▼ Gallup MES system can be realized.
Save 10-30% material cost,
Through the integration and linkage between systems, material wear and inventory can be reduced, and the labor cost of 15-20% can be saved.
Direct and indirect labor benefit improvement through real-time data feedback and resource management saves 20-50% of capital expenditure.
By making better use of equipment, we can realize the coordination of material distribution and increase the production capacity by more than 35%, and improve customer service.
Through perfect production preparation, speed up response, timely feedback status information, meet customer orders, and achieve 50% quality improvement and defect elimination.
Manage the production process and correct and reasonable workflow through supervision.
▼ Customized application development of Gallup MES solution
Gallup MES solution provides detailed role definition, authority definition, personnel department definition and flexible process management. The system can not only provide users with a set of optimized business use and management processes, but also carry out customized application configuration and secondary development according to the business characteristics or needs of users, helping users to achieve the on-site production goals and management goals of enterprises.
▼ Gallup MES system and enterprise ERP/PLM/CAPP management integration.
Gallup MES system has powerful integration function, which can be integrated with other information systems such as ERP/PLM/CAPP, such as SAP, UGS and PTC, to create an all-round information solution from the production site to the upper management of enterprises. At the same time, PMES can also be integrated with ERP/PDM/CAPP systems of other domestic brands.
▼ The development complies with IOS900 1 specification and system application {\ F85 {\ F85x} compatibility.
Gallup MES software system itself is designed and developed according to IOS900 1 standard. At the same time, Gallup MES solution can automatically record production-related data according to the requirements {\\ f309 {\\ f309 }} x}, which will take effect immediately throughout the enterprise.
I hope it can be adopted! thank you