The development status of cold stamping mold.

At present, China's daily-use hardware industry has crossed into the forefront of the world. Has established a zipper, electric shaver, stainless steel utensils, iron pots, razor blades, bicycle locks, such as 14 technology development centers, pressure cookers, electric shavers, lighters and other 16 product centers. The vast majority of these centers are now developed into the industry leader, some have become the world leader, and achieved good economic results. It is understood that now at least 70% of China's hardware industry for private enterprises, the main force for the development of China's hardware industry. China has gradually become the world's hardware processing power and export power, and has become one of the world's hardware production power, with a broad market and consumption potential.

Overview of the development of the hardware industry market and trends

Hand tools market: increasingly intelligent, humanized

The international hardware market, developed countries in Europe and the United States due to the rapid development of production technology and higher labor prices, the universal products to developing countries, only the production of high value-added products, and China has a strong market potential, so it is more favorable to Development of hardware processing and exporting countries.

China's hand tools market is mainly distributed in Zhejiang, Jiangsu, Shanghai, Guangdong, Shandong and Taiwan, among which Zhejiang and Guangdong are the most prominent. Yongkang, Zhejiang has always been known as the "hometown of hand tools", and the Zhejiang people's sense of market operation is quite strong, from the original hot pot products, stainless steel insulation cups to last year's popular scooters, bringing them a rolling source of wealth. Guangdong is also about to become the world's hardware tools mold center. At present, around Shenzhen and the Pearl River Delta region gathered more than 6,000 mold enterprises, employing more than 200,000 people. Has been held in Shenzhen for five consecutive sessions of the South China International Mould Exhibition, attracted more than 1,000 enterprises from 25 countries and regions to participate, is now China's most specialized, international standard of the mold industry exhibition.

DIY products have become the new favorite of the hardware-related industry market. In recent years, in Europe and the United States, with the developed countries of the building hardware products designed to be easy to install and maintenance-oriented, self-assembly products and tools are very popular in the market. According to analysis, in the next two years, the domestic building hardware products will also move towards the development of intelligent, humanized road.

Taiwan hand tools industry to adjust the product structure. Taiwan hand tools industry with stable product quality, on-time delivery, product variety, can match customer demand, in the world has a certain advantage. And Taiwan hand tool sales to the island's off-island market, the current local manufacturers of about 5,000, mostly distributed in the central part of the island of Taiwan, mainly small and medium-sized enterprises. According to the relevant survey information, to individual hand tool product categories, sockets for the bulk of exports, followed by a combination of hand tools, the third for gardening tools, wrenches class ranked fourth, pliers class ranked fifth.

Knife market: market competitiveness continues to improve

According to reports, the world's market demand for knives continues to grow. Among them, Europe, North America, stable growth, especially in Eastern European countries; the Asian market rebounded slightly, the market potential is very large, the Latin American countries market significant growth, especially in Mexico. At present, the world's cutting tool sales of more than $ 10 billion, industrially developed Europe, North America, Japan and Australia, the three major markets accounted for 75% ~ 80%.

In Asia, China is also an important market. According to forecasts, China's tool demand between 7 to 8 billion yuan, of which high-precision, high-efficiency, high-reliability modern tools, such as carbide and ceramics and other super-hard tooling materials indexable tool consumption of about 1.2 billion yuan, of which 80% to 85% dependent on imports, mold manufacturing using the tool imports accounted for more than 90%. In the past year, the tool market is the reason for the slow growth in demand, mainly because of the increase in tool life, and then the user for the entire manufacturing process requirements, replacing many of the machine tools and cutting tools. As well as multifunctional tools increased application, replacing many of the previous single-function simple tools. In the future, the user will be more emphasis on the production plant on the tool research and development, not only in the field of materials and surface coating technology, but also in the tool product and its production process focus on production practice, to help tool manufacturers to increase the competitiveness of the market in the field they are familiar with.

From the tool product technology, Japan's DIJET, BIG, OSG, Sumitomo Electric Japan, Hitachi tools newly developed high-speed high hardness tools can be processed to the hardness of HRC70, Toshiba Teclo's fist product TAC fast milling cutter series of tungsten carbide cutting tools are gradually replacing the high-speed steel cutting tools, especially round tools. U.S. Kennametal tool, Sweden SANDVIK, Seco tool SECO company, SPINNER company, such as the application of coated tools is becoming more and more common. China's well-known enterprises of cutting tools and gauges Zhuzhou Diamond Tools, Guilin Guanglu Digital Measurement and Control Joint Stock Company, etc. also provide newly developed products to participate in international competition. High-speed machining with a new type of tool market share is growing.

From the tool manufacturer cooperation approach, in the high-tech areas of the market will appear a lot of big companies strong combination.

Mold market development overview and trend outlook

In recent years, the industrial developed countries, the increase in labor costs, it is moving to developing countries, especially in Southeast Asia, and its domestic production of high, fine molds and molds, artificial labor input of a large number of molds rely on imports to solve the problem.

"Eleventh Five-Year" period, the overall trend of China's mold market steady upward. At present, the domestic market for medium and high-grade household appliances, automotive, plastic products mold demand is very large, but the requirements of domestic molds must be in the quality, delivery time to meet the needs of users. China's accession to the WTO, along with the integration of the world economy, the global manufacturing industry to accelerate the transfer of mainland China has been the general trend, China will gradually develop into a world-class manufacturing base. Low-grade mold international market potential is very huge, as long as the quality of domestic mold can be improved, delivery can be guaranteed, mold export prospects are very optimistic. Advantages of Guangdong, especially the Pearl River Delta region, will develop into a world mold production center within ten years. At the same time, because in recent years, China's annual imports of molds with nearly 1 billion U.S. dollars, including precision, large, complex, long-life molds account for the majority, so from the point of view of reducing imports of such high-grade molds in the market share of the proportion will gradually increase. Modern mold its high-tech, talent-intensive, high-tech background of process-intensive industrial characteristics, is in the new road to industrialization in front of the industry, mold as an important manufacturing equipment industry in all walks of life services at the same time, but also directly for the high-tech industry services, molds in the manufacturing industry product research and development, innovation and production has a unique and important position, so that the mold manufacturing capacity and level of the The level of mold manufacturing capacity and level has also become an important symbol of the country's innovation capacity.

In 2010, the economy gradually stabilized, mold as a manufacturing industry to change the mode of growth, industrial restructuring of the key support, undoubtedly has a pivotal position, communication between the upstream and downstream manufacturing industry, *** with the promotion of the mold manufacturing industry has become an important task of the Shenzhen Mould Technology Society.

Extended reading

Mold industry to support the automotive industry's product upgrading

It is reported that in 2009, China's passenger cars for type reached 221 (of which 175 sedans), more than 114 in 2008. Autonomous models 120 models, and like the mid-range Passat full set of stamping die value of more than 250 million yuan RMB, large plastic molds worth about 35 million to 40 million; from the heart of the car generator cylinder die-casting to the car body-in-white stamping parts, from accelerating China's energy-saving environmentally friendly car research and development process (such as automotive engine plastic intake manifold foreign countries have accounted for 80% of the realization of the injection molds), to the new Material super-strong steel hot pressing mold, are required to mold drive the automotive industry core components of localization, medium and high-grade car cover mold, automotive lightweight new material forming mold and multi-station progressive mold are to promote the development of independent brands of automotive protection, mold equipment is an important part of the automotive equipment.

Home appliance industry: home appliance parts molding rely on sheet metal stamping, plastic, foam, adsorption and other types of molds, a refrigerator needs 150 to 200 molds, an air conditioner needs 50 or so molds, a washing machine needs 60 or so molds, as well as a large number of small household appliances ...... Haier company purchases a year 6,000 or so molds, amounting to more than 500 million. December 2009, the Ministry of Industry issued "on accelerating the transformation and upgrading of China's household electrical appliances industry guidance," for the product upgrading, technological upgrading of the important task of accelerating China's household appliances transformation and upgrading. (Such as low noise, energy and water conservation, multi-room, etc.) The level of mold manufacturing is also a reflection of the improvement of the level of manufacturing process of home appliance parts.

According to statistics, in 2009, China's plastics industry 600 billion in sales, driven by 1:100, supported by 6 billion molds.

Aviation equipment technology and mold manufacturing

Sheet metal equipment: as an important foundation of aviation manufacturing technology, aviation sheet metal equipment technology molds to provide molding of the main equipment is in the super plastic forming equipment, thermoforming equipment, rotary molding equipment, pressure bending molding equipment, etc., a large plate three-dimensional curved surface of a product forming molds often need dozens of sets or even hundreds of sets of sheet metal by the Mold surface forming; in multi-point forming, mold manufacturing will be the whole mold discrete into a series of regularly arranged, highly adjustable basic body to envelope the surface to complete, and then multi-point forming technology development has multi-point forming machine and so on.

Research and development and industrialization of aircraft interior parts mold technology: supporting the development of China's commercial aircraft to provide products for the mold manufacturing technology, the selection of high strength, flame retardant, anti-smoke, heat dissipation of engineering plastics, combined with the technical standards and requirements of the aviation field, for the selection of materials for aircraft interiors, product structural analysis and design, mold design and manufacturing and final product assembly of a complete set of technology research and development, to achieve a complete set of technology, the realization of aircraft interiors, the development of a complete set of technology. Development, to realize the industrial application of complete sets of technology for aircraft interior parts. In terms of aircraft interior parts, the increase in the use of plastics is conducive to reducing the weight of the aircraft, saving fuel and reducing costs. According to incomplete statistics, the aircraft interior parts in the mold 200 sets or so, the output value of one hundred million, driven by the production value of the parts in the 3 billion or so.

Electronic special equipment and emerging industries supporting the field

Equipment Manufacturing Industry Adjustment and Revitalization Plan "in" in the "seize the nine key industrial projects, the implementation of equipment autonomy" in the content of the eighth "electronic information industry" in the Electronic equipment, instruments and molds, etc. as the focus, to promote the autonomy of information technology equipment.

To large-scale, ultra-large-scale integrated circuits with lead frame precision multi-position progressive die, integrated circuit precision packaging molds, electronic components and precision connectors with precision molds, chips with precision stamping molds, automotive electronic molds for the forefront of the computer peripheral molds, multimedia digital product molds, optoelectronic communication product molds, network product molds, clocks and gifts molds and so on with the development of IT and information technology will be in increasing demand. The development of information technology will be more and more demand. China has been (copiers, fax machines, printers, etc.) OA equipment and consumables, the main producer of more than 60% of the copying equipment, more than 40% of the image printing equipment manufactured in China, at the same time, the world's major manufacturers of OA equipment in China a large number of purchases of parts and components also makes the development of plastic molds for OA equipment rapidly.

Medical devices are projected to have 10,000 kinds of products, 34 categories, 4000 companies. Such as health care devices, polymer plastic products are also part of it. Almost all of the parts involved in the mold, large hyperbaric oxygen chamber, small hearing aids, cardiac pacemakers ... polymer composite molding, biological life engineering, medical equipment parts production supporting precision, ultra-precision molds will have a pivotal position in the manufacture of medical equipment.

In 2009, the country's 4 trillion investment, direct investment in rail transportation is 700 billion, and the core components of the rolling stock walking ultra-high-speed (more than 300 kilometers / hour) precision bearings molds and die core technology, 200 ~ 350 kilometers per hour high-speed rolling stock, high-power AC drive electric / internal combustion locomotives, 100 tons of railroad heavy-duty trucks and urban rail transit vehicle bearings, gear drives, high-speed rolling stock, high power AC drive electric / internal combustion locomotives, 100 tons of railroad heavy-duty trucks and urban rail transit vehicle bearings, gear drives, and high-speed rail transit vehicle bearings. , gear drive, high-speed rolling stock with gearbox precision casting molds; heavy-duty 25T axle weight hot forging molds, cold pier molds and other supporting services will be for the emerging industry.