In recent years, with the continuous improvement of technology, processing and assembly precision and installation and commissioning, the operation of the production line has tended to stabilize and mature. In order to meet the needs of users, the following I use the conditions of the production line, operating methods and techniques, routine maintenance and repair, and so on, to do a discussion with you, I hope that you will be corrected where it is not appropriate.
In the production and maintenance process of the production line, I first want to emphasize one point, that is, operators and maintenance personnel must pay enough attention to production safety. Particularly noteworthy is that in the maintenance process, we must be carried out in accordance with the rules, do not barbaric operation, to be bold and careful, and do a good job of personal and other people's safety protection. Must do "not close the door does not open, do not stop not repair, do not instruct not to operate" and other procedures.
In order to ensure the normal operation of the production line, the use of non-PVC film soft bag I.V. production line should have certain conditions. In my opinion, because the production line according to the capacity and structure of a variety of models, and therefore, the use of different customers are not consistent. However, the preparation principle is similar, as long as the equipment is configured in strict accordance with the requirements of the installation process diagram and instruction manual, you can ensure the normal operation of the equipment.
Below, I am for DSY type production line part of the phenomenon, explain the use of water, electricity and gas and operation.
1. Insufficient gas source will lead to interface, combined cover conveyance is not smooth, printing is not clear, bag welding leakage, affecting the cylinder movement, reduce production speed and so on. At the same time, we must ensure that the gas source is dry and oil-free, if there is oil and water in the power gas source, it will lead to damage to the valve island and pneumatic components such as cylinders, so that the cylinder movement is slow and stuck, affecting the stability of production line operation and product quality.
2. Insufficient flow or high temperature of cooling water will scald the interface, affecting the quality of appearance, while accelerating the damage of the welding cover heating plate. Insufficient or unstable pressure and flow rate of the flux will affect the loading and production speed.
3. Unreasonable configuration of the electric capacity, so that the motor operation is not stable, the heating temperature is not enough or overload, will seriously damage the temperature control module, burn the motor and vacuum pump, etc..
Attached: DSY-4 3000 line of the use of parameters:
I think that the production companies in the operation and maintenance of the employment must be taken seriously, need to be responsible for. At the same time, there should be enough time for operators and repairers to adapt to the environment and enhance learning. For example, maintenance personnel can be allowed to follow the production line, so that they have time to make an in-depth understanding of the equipment. Whether it is the operator or maintenance personnel, only skilled grasp of the structure of the production line, performance, operating principles, in order to be able to operate and maintain to ensure production safety.
At present, many manufacturers are able to solve the various problems encountered in the production process, and sometimes only need to contact the commissioning technicians on the phone to solve the problem, to ensure that the production line for a long time of normal operation. For example, Inner Mongolia Kangyuan Pharmaceutical, Changchun Haobang Pharmaceutical, Shandong Huaru Pharmaceutical, Lu'an Huayuan Pharmaceutical, Henan Huali Pharmaceutical, Zhejiang Jurong Les Pharmaceutical, Jiangsu General Pharmaceutical, Jiangsu Dahongying Pharmaceutical, etc., their operation and maintenance personnel on the production line of the components, control points, as well as the operation of the various stations of the movement are very well mastered, and a lot of shop floor management is actively involved in the maintenance of equipment, which is worth learning from. It is worthwhile for us to learn from them.
I think, only a full understanding and mastery of the non-PVC film soft bag I.V. line structural principles and performance, in order to easily and freely master it.