Hazardous chemical enterprises production safety standardization what records are required
A) safety production rules and regulations (1) safety production responsibility system; (2) safety training and education system; (3) safety inspection and hidden danger rectification management system; (4) safety inspection and maintenance management system; (5) safety operation management system (including the eight major hazardous operations); (6) hazardous chemicals safety management system; (7) production facilities safety management system (can be made into a general system, the (7) production facilities safety management system (can be made into a general system, special equipment safety management system, safety protection facilities) (8) safety investment security system (safety production cost management system); (9) labor protective equipment (equipment) and health care products issued management system; (10) accident management system (including accident reporting system); (11) occupational health management system; (12) warehouses, tanks, safety management system; (13) production safety meeting management system; (14) safety management system for highly toxic chemicals; (15) management system of rewards and punishments for work safety; (16) management system for fire prevention, explosion-proof, dust-proof, and anti-drug management; (17) fire management system; (18) fire and smoking ban management system (which can be included in the fire prevention and explosion-proof management system); (19) management system for special operators. Other systems: 1. Charter of Work Safety Committee (Safety Leadership Group); 2. Safety responsibility assessment system (assessment duties, frequency, methods, standards, rewards and penalties should be stipulated, etc.); 3. Risk evaluation procedures or guidelines; 4. Management system for major sources of danger; 5. Management system for identifying and obtaining applicable work safety laws and regulations and standards; 6. Safety facilities of the construction project (6) "Three simultaneous" management system for construction project safety facilities; (7) Safety management system for key installations and key areas; (8) Management system for monitoring and measuring equipment; (9) Management system for the safe dismantling and scrapping of production facilities; (10) Management system for contractors; (11) Management system for suppliers; (12) Management system for changes; (13) Detection system for factors that cause occupational hazards in the production site; (14) Safety standardization system Factors detection system; 14, safety standardization performance assessment system; 15, safety regulations and operating procedures review and revision of the management system; 16, emergency rescue management system. (B) workbench account 1, production facilities account (equipment and facilities list, important equipment account, special equipment account, building and structure account, safety facilities account, monitoring and measuring equipment calibration account); which: (1) equipment and facilities list (columns should include the name of the equipment, process number, specifications, type number, material, weight, manufacturer, volume, date of leaving the factory, date of installation, date of commissioning, (2) important equipment ledger (column settings should include equipment number, equipment name, according to the demand involved in the management of key factors (toxic chemicals, major sources of danger, important environmental factors, special equipment specifications, the associated system safety and environmental protection important collateral shadow larger scope of influence), production management and technical requirements, implementation, etc.); (3) special equipment ledger (Column settings should include the name of the equipment, process number, manufacturing unit, factory number, use certificate number, equipment registration code, date of inspection, test results, review date, etc.); (4) building and structure account (column settings should include the kind of name, location, design unit, construction unit, date of completion, design life, footprint, structural form, fire rating, etc.); (5) security (5) security facilities account (column settings should include the type, name, location, number, responsible person, etc.); (6) monitoring and measuring equipment management account (including flammable and explosive, toxic and hazardous, lightning and anti-static monitoring and measuring equipment and pressure gauges, thermometers, level gauges, etc., set up columns should include the classification, name, location of the installation, specifications and models, the measurement range, accuracy level, number, manufacturing unit, calibration cycle, calibration results, re-inspection date, and the date of the calibration. (2, occupational health protection facilities account (mainly including dust, poison, heat and other facilities, such as showers, eye washers, etc.; column settings should include: type, name, location, calibration, maintenance date, update the situation, the responsible person, etc.); 3, protection and first aid equipment account (such as air respirators, etc., columns should include the name of the equipment, the use of the unit, Storage location, quantity, custody of the person in charge, the time of receipt, use and maintenance, etc.); 4, personal protective equipment issued account (record the issuance and replacement, etc.); 5, safety warning signs account (including the type of signs, signs, name, unit, set up the location, set up the time, the number of maintenance of the person responsible for the content); 6, fire extinguishing equipment account (columns set up the same as the above); 7, accident account (including the content of the time of the accident, type of accident, casualties and injuries, and the responsible person); 7, accident account (including the content) Including accident time, accident type, casualties, damage size, accident, rescue process, lessons learned from the accident, "four do not spare" treatment, etc.); 8, hidden danger rectification account (should contain the name of the hidden danger, date of inspection, analysis of the cause, rectification measures, the planned completion date, rectification of the person in charge of the rectification, rectification of the confirmation of the person, confirming the date of project content); 9, safety inspection (column set as above); 9, fire extinguishing equipment (column set as above); 7, accident account (content) 9, safety inspection ledger (including inspection time, inspection form, inspection object, participants, found problems and treatment, etc.); 10, various types of operating license approval ledger (set up separate ledgers according to the type of operation); 11, safety costs and the use of the ledger (safety costs, including: improvement, transformation and maintenance of safety equipment, facilities, emergency rescue equipment, equipment and site) Operator safety protection, safety inspection and evaluation, major sources of danger, major accidents and hidden dangers assessment, rectification and monitoring, safety skills training, emergency drills incurred costs, etc.); 12, the new employee three-level safety education ledger (including name, gender, date of birth, literacy level, time of the plant, workshop or department, type of work, hours of training (plant, workshop, team), test results [plant, workshop, team ); 13, special operators account (including units, types of work, name, gender, year of birth, literacy, professional age, training units, assessment results including theory and practical work, the time of certification, review time, the issue of license number, etc.); 14, practitioners of safety training and education account (the enterprise of the entire workforce, including other management personnel, engineers and technicians of the educational situation,); 15, Transfer, re-work and "four new" safety education account (workshop level, the column setting should include the training category, training time, training objects, assessment, lecturer, etc.) 16, the safety management account of foreign construction unit operators (factory level, workshop level); 17, production safety rewards and punishments management account (factory, workshop level). 18, industrial hygiene monitoring account (factory, workshop level); 18, industrial hygiene monitoring ledger (including the date, workshop or department, project, monitoring point, monitoring results, etc.); 19, occupational health physical examination ledger (inspection items, examined units, physical examination time, the number of people examined, the pass rate, the physical examination organization, etc.); 20, other accounts, such as major sources of danger ledger, hazardous chemical registration account, etc., in principle, there should be a record of the management of the ledger. (C) files 1, major sources of danger files (including the name of hazardous substances, quantity, nature, location, management personnel, management system, assessment reports, test reports, etc.); 2, major hazards files (including major hazards evaluation report and technical conclusions, assessment opinions, hazardous treatment program (five), completion and acceptance report); 3, special equipment files (including special equipment and inspection and maintenance of the original information, location), management system, safety inspection reports, etc.); 6, contractor files (including contractor pre-qualification, selection, confirmation of the contractor's pre-construction preparations and contractor performance evaluation, renewal and other information); 7, supplier files (including supplier pre-qualification, selection, evaluation of the supplier's renewal and frequent identification of risks associated with the procurement of information, etc.); 8, chemical files (including 1, chemical Census form 2, chemical filing registration form 3, identification and classification report of chemicals of unknown danger (if any) 4, safety technical specifications of hazardous chemicals and safety labels 5, non-hazardous materials, physical and chemical, combustion and explosion data and hazards); 9, Occupational Health Files (including 1, Occupational ** Hazardous Items Declaration Form, 2, Occupational Health Management System, Operating Procedures and Emergency Rescue Plan, 3, Occupational Disease Prevention and Control Plan and Implementation Plan, 4, Occupational Hazard Prevention and Control Plan) and implementation program, 4, monitoring and evaluation results of occupational hazards (report), 5, occupational disease protection facilities account, 6, workers' personal protective equipment account); 10, employees' health monitoring files (including 1, the occupational history of workers and occupational poisoning hazards exposure history, 2, the results of the monitoring of occupational poisoning hazards in the corresponding workplace, 3, the results of the occupational health examination and treatment, 4, Occupational disease diagnosis and treatment and other workers' health information). (D) plans, summaries 1, the annual safety work plan (the company and all departments should have a plan, the company's plan should include a safety input plan, of course, the safety input plan can be listed separately); 2, the annual comprehensive maintenance plan (including safety facilities inspection and maintenance plan, the plan should be "five": fixed maintenance program, maintenance personnel, Safety measures, maintenance quality, maintenance schedule), maintenance program; 3, safety training and education programs (can be listed separately, can also be included in the safety work plan); 4, annual occupational health prevention and control program (can also be included in the annual safety work plan); 5, safety inspection program (each comprehensive inspection and special inspection before the beginning of the year there should be a master plan can be included in the safety work plan); 6, group activities plan (can be developed quarterly) Developed); 7, hidden danger rectification plan (program); 8, the company and all departments should have an annual summary of the work; special safety activities should also be summarized at the end of the summary. (E) emergency plans and drills 1, accident emergency rescue plan; 2, emergency plan for major sources of danger (can be combined with the accident emergency rescue plan, can be made into a comprehensive plan and on-site disposal program); 3, key devices, key parts of the emergency plan (on-site disposal program). The company's emergency plan, should be integrated into an organic whole. 4, emergency plan review records; 5, emergency plan filing certificate (higher authorities and collaborating units to sign the record); 6, emergency information to the community (such as information cards and distribution records); 7, emergency rescue plan training records; 8, emergency exercise program; 9, emergency exercise records; 10, emergency exercise effect evaluation report; (F) original records 1, safety meeting records (regular meetings of the Safety Committee, safety officers) Regular meeting of the safety committee, safety officer, production and operation scheduling meeting, etc.); 2, factory and workshop duty records; 3, safety target completion of the assessment records; 4, safety responsibility assessment records (safety rewards and punishments of the original records); 5, list of operational activities; 6, list of equipment and facilities; 7, job hazard analysis (JHA) and risk evaluation form (records); 8, safety checklist analysis (SCL) and risk evaluation form (records); (hazard identification and risk evaluation list or report); (hazard identification and risk evaluation form or report); (hazard identification and risk evaluation list or report); (hazard identification and risk evaluation list or report). (Hazard identification and risk evaluation list or report) 9, the list of major risks and control measures; 10, risk evaluation results of training records (organized by the team, can be recorded in the team's activity records); 11, the annual risk evaluation (review) and risk control effect review (inspection) records (reports); 12, major sources of risk regular testing (report) records; 13, major sources of risk assessment report; 14 Records of monitoring of major sources of danger; 15. List of applicable work safety laws, regulations and other requirements of the enterprise (and updated records); 16. Records of publicity and training on applicable work safety laws, regulations and other requirements of the enterprise (it is acceptable to have them in the records of meetings and group activities); 17. Records of communicating applicable work safety laws, regulations and other requirements of the enterprise to relevant parties; 18. Reports on compliance with laws, regulations and other requirements (at least once a year) Evaluation report (at least once a year); 19, the reasons for non-conformity and responsibility analysis and rectification and implementation records; 20, production safety rules and regulations and operating procedures of the regular review records; 21, safety training and education program change records; 22, employees (including management personnel) pre-job training and annual re-education exam (verification) records; 23, "four new" training exam (verification) records; 24, "four new" training exam (verification) records; 25, "four new" training exam (verification) records; 26, "four new" training exam (verification) records. "Four new" training examination (verification) records; 24, new workers "three" safety education records; 25, transfer, re-work two, three safety education records; 26, foreign visitors, study personnel safety training records; 27, foreign construction unit operators safety training records (factory level, workshop level); 28, team safety activities; 28, team safety activities; 28, team safety activities; 28, team safety activities; 28, team safety activities; 28, team safety activities; 28, team safety activities; 28, team safety activities; 28, team safety activities; 28, team safety activities 28, group safety activity records; 29, safety training and education needs identification records (including all grass-roots units); 30, safety training and education effect evaluation reports (records); 31, safety facilities management (inspection) records (can be included in the safety officer checklist, the post responsible for the inspection records); 32, safety facilities maintenance records; 33, safety valves, pressure gauges calibration records (can be made into a form, the pressure gauge calibration records) Made in the form of a table, the pressure gauge calibration record table should include the name, installation location, measurement range, accuracy level, number, manufacturing unit, calibration date, red line position, etc.; safety valve calibration records should include the installation location, safety valve model, working pressure, jump pressure, back to the seat pressure, the calibration date, calibration results, the next calibration date, etc.); 34, lightning protection, anti-static, flammable and toxic gas concentration monitoring and alarm device measurement calibration records 34, lightning and static electricity, flammable and toxic gas concentration monitoring and alarm device measurement and calibration records (reports); 35, safety interlock device test and maintenance records; 36, key devices, key parts of the contractor's contracting point of the record of safety activities; 37, key devices, key parts of the annual safety inspection report; 38, safety production management assessment of contractors in place records; 39, inspection and maintenance records (including the annual (monthly) comprehensive overhaul program, daily inspection and maintenance program implementation); 40, the annual (monthly) comprehensive overhaul program, daily inspection and maintenance program implementation) 40, inspection and maintenance handover and acceptance form; 41, inspection and maintenance site inspection records of the relevant management departments (such as security departments); 42, operating license stubs (including fire, access to confined space, groundbreaking, temporary use of electricity, blind pumping, disconnecting, climbing, lifting operations, etc.); 43, operating risk analysis records (can be combined with the operating license records); 44, contractor Construction site safety management (inspection) records; 45, hazardous chemicals in and out of storage records; 46, change (personnel, process, technology, facilities, institutions, etc.) application and acceptance form (record); 47, emergency advisory service duty records; 48, "a book and a signature" training records; 49, product "A book and a signature" issued records; 50, the workplace occupational hazards regular testing records; 51, labor protective equipment (appliances) regular calibration and inspection records; 52, emergency rescue and rescue records, records of the use of protective equipment; 53, emergency rescue equipment, inspection and maintenance records (can be placed in a special cabinet, regular collection) (Archives); 54, safety warning signs and marking inspection and maintenance records; 55, various types of safety inspection forms (records); 56, hidden danger rectification notice; 57, hidden danger rectification acceptance and implementation of the effect of verification records; 58, safety standardization performance assessment records. (VII) other information 1, safety standardization implementation plan and promote the process of relevant information; 2, documented production safety policy, objectives; 3, the main person in charge of the enterprise safety commitment (hand-signed); 4, the enterprise at all levels, all types of personnel annual safety objectives and responsibilities (the content of the targeted, not uniform); 5, the establishment of written documents of the production safety committee; 6, the safety management network system block diagram 8, the main person in charge, safety production management personnel safety qualification certificate; 9, special operators, safety training certificate; 10, the standard information on the extraction of safety costs; 11, work-related injury insurance payment vouchers; 12, the construction of production facilities, "three at the same time" documents, the construction of the "six stages "13, all kinds of alarms, testing instruments, manuals; 14, safety valves, pressure gauges, thermometers, liquid level gauges and other safety accessories, technical information; 15, special equipment regular inspection reports; 16, multiple contractors cross operational safety management agreement (can be written into the contract); 17, production facilities demolition program, risk assessment and acceptance of scrapping information; 18, the production of facilities to dismantle the program, risk evaluation and Acceptance of scrapping information; 18, information on the management of the contractor's construction site (management of the entry permit, training and education, management of procedures related to various operational activities, management of labor protection products for construction personnel, management of safety facilities, management of joint safety meetings, management of safety inspections, etc.); 19, declaration form on occupational hazards; 20, report on the investigation and treatment of accidents (including attempted accidents). (H) safety inspection form 1, comprehensive inspection at all levels, professional inspection, seasonal inspection and daily inspection of the "Safety Inspection Form" (the checklist should at least include inspection items, inspection standards, inspection methods, etc.).