Chinese name: ultrasonic cutting machine
English name: Ultrasonic cutting machine
Pinyin : chao sheng bo qie bian ji
Commercial name: ultrasonic cutting machine, ultrasonic sewing and cutting machine, ultrasonic embossing and cutting machine, ultrasonic embossing and cutting machine, ultrasonic composite cutting machine, ultrasonic pressing and cutting machine, ultrasonic velcro cutting machine. composite trimming machine, ultrasonic pressing trimming machine, ultrasonic velcro trimming machine.
The characteristics of ultrasonic waves
(a) ultrasonic waves in the propagation of the direction of the strong, easy to concentrate energy.
(ii) ultrasonic waves can be propagated in a variety of different media, and can be propagated far enough distance.
(c) The interaction of ultrasound with the medium is moderate, and it is easy to carry information about the state of the medium (diagnosis or effect on the medium). (Treatment)
Ultrasonic waves are a form of fluctuation, which can be used as a carrier or medium for detecting and loading information (e.g., ultrasound is used as a diagnostic tool); force force force ultrasound is also a form of energy, when its intensity exceeds a certain value, it can affect, change or destroy the state, nature and structure of the latter (used as a therapeutic tool) by interacting with the medium in which the ultrasound waves are transmitted. Overview
Ultrasonic lace cutting machine, the use of the latest Lijin ultrasonic technology, widely used in the world famous brand original device, with advanced technology, reasonable structure, reliable operation, easy to operate and so on.
Working Principle
1. The working principle is to utilize high frequency oscillation by the welding head to transmit the sound wave to the fusion surface of the workpiece, instantly make the molecules of the workpiece friction, to reach the melting point of the product, so as to complete the rapid dissolution of the solid material and complete the cutting edge.
2. The use of special alloy steel to make flower wheel molds, according to customer demand to develop a variety of complex flower pattern; welding head wear-resistant and long life, flower mold is easy to dismantle and easy to install, partial core type adjustment, flexible, fast and high level.
Equipment parameters
Product Model: NK-H2012A
Power: 1400W/1600W/2000W
Frequency: 20KHZ Voltage: 50/60HZ 220VAC/ 10A Dimensions: 1200*550*1200MM Weight: 150KG
Applicable materials
Chemical synthetic fiber fabrics, or containing chemical fiber blended patch, chemical film (containing more than 30% chemical fiber), can be processed into the required products, such as Nylon cloth, needle and thread patch, non-woven fabrics, T/R cloth, Tetron patch (Polyester cloth), multi-layer fabrics, as well as all kinds of lamination and become a surface coating cloth film paper can be applied.
Equipment function
1, ultrasonic lace cutting machine using force power ultrasonic vibration and clothing steel wheel, after pressure, you can get the following function.
2, processing without smoke, sparks, do not harm the edge of the cloth, but also to avoid burrs.
3, easy to replace the wheel, according to customer needs to replace a variety of round wheel.
4, manufacturing without preheating, and can be operated continuously.
5. Color paper and gold paper can be added to the machine, which can be used for color printing and hot stamping when it is pressurized.
6, multiple units can be synthesized into a special machine, in order to complete a larger width of products, such as covers, umbrellas and so on.
7, special alloy steel material made of flower wheel, and by special heat treatment process, with wear-resistant, long service life characteristics.
8, ultrasonic lace machine sewing machine mechanical operation is simple, easy maintenance, the use of 20KHZ low noise ultrasonic, anti-noise interference.
Precautions
1. Avoid dusty, corrosive, high temperature or humid working environment.
2. The power supply three-pronged plug, phase line C, zero line N, ground line G, must be reliably grounded when used.
3. The machine's voltage is: AC220V (±10%), 50 ~ 60Hz. voltage fluctuations beyond this range, may produce burned motor, or motor speed, torque drop of the situation.
The voltage fluctuation is large, it is recommended to install a voltage regulator.
4. Test the ultrasonic wave, whether the amplitude meter pointer is below 50.
5. Equipment production efficiency, and the operator's proficiency has a greater relationship. Less skillful operator, at the beginning, the speed should be adjusted slower to ensure safety.
6. Regular inspection of the steel mold:
1) The parallelism between the plane of the steel mold and the spline wheel is required to be less than 0.02mm, more than must be maintained. Maintenance is done by the manufacturer.
2) The working surface of the steel mold produces wear and tear or dents, resulting in fusing adverse consequences, maintenance work is also done by the manufacturer.
7. Steel mold and vibration box working frequency matching check:
Each time before use, should be checked. The method is: turn on the power switch, press the "audio detection" switch, one of the following phenomena, the frequency should be corrected.
1) Touch the working surface of the steel mold with your hand, and feel the ultrasonic vibration is weak.
2) There is an abnormal sound.
3) The mold head is abnormally hot.
4) On the vibration box, the ammeter reading is more than 1.2A.
8. The ultrasonic generator in the vibration box is sensitive to the input voltage, if the voltage fluctuation is large,
must be installed with a regulated power supply.
1) Power adjustment will be adjusted to amplitude, the processing material to accept the ultrasonic energy is larger, easier to melt. But too much amplitude is easy to damage the steel mold. Generally control the amplitude reading within 50.
2) can also be adjusted by adjusting the method of air pressure, adjust the pressure of the flower wheel, each time after adjusting the power, you must debug the sound wave, the sound wave test is adjusted before normal operation.
3) Adjust the air pressure valve, you can change the pressure of the flower wheel. When the equipment is not in use, turn off the gas source and reduce the pressure to the minimum.
4) In order to achieve the ideal sewing edge embossing effect, only repeated adjustments to the three parameters of the flower wheel speed, flower wheel pressure, ultrasonic power, in order to take into account the processing quality, productivity, equipment power limit, so that the equipment in the ideal state of operation.
9. Operation points:
1) According to the thickness of the processed material, properly adjust the height of the cylinder of the flower wheel. Turn the upper cylinder nut by hand, turn clockwise, the flower wheel moves upward, and vice versa downward.
2) Adjust the speed of the flower wheel, ultrasonic power, and detect whether the audio is normal.
3) Test seam or test pressure, and according to the quality of fusion, fine-tuning several times to the best process.
10. Shutdown:
1) Turn off the power switch, the switch indicator light off.
2) Check whether the lubrication points have grease, the lack of oil must be refueled.
3) Clean the equipment, there can be no debris on the countertop, within one meter around the equipment, the ground should be kept clean.
Maintenance
1. Vibrating box:
1) Ultrasonic inspection: when the steel mold is not installed, the ammeter indication should not be more than (0.4A);
2) Press to check the switch: press 2 seconds to stop for 1 second within 3 seconds, do not press continuously for more than 3 seconds, so as not to shorten the life of the transducer and burn the electronic components;
3) Avoid dust, metal, etc. fell into the vibration box, so as not to cause a short circuit and damage to the circuit board, etc.;
4) Keep air circulation, good heat dissipation.
2. equipment host:
1) host do not put in high temperature, humidity, dusty environment;
2) do not place liquid on the host, keep tidy, wipe not with liquid cleaning;
3) beyond seven days or use more sparse, please use the dust cover to cover;
4) long time not in use, must be weekly warm-up time;
4) weekly warm-up;
5) the main body of the equipment is not used, but the main body of the equipment is not used, the main body of the equipment is not placed in the air, so that the air circulation is good. /p>
5) air pressure air source pay attention to clean, such as stagnant 1/2 water, should be drained in time;
6) in addition to the necessary maintenance, try to avoid opening the body, open the must unplug the power supply, and release the residual power in the capacitor.
3. Steel mold:
1) Knocking or damaging the steel mold is likely to cause changes in vibration frequency.
2) Steel mold to prevent oxidation and rust, when not in use, wipe with a tarpaulin and sealed.
3) When installing the steel mold bottom threads need to be clean.
4) Ultrasonic steel mold after special design and matching, frequency fixed, do not cut, drill or change any appearance, otherwise it will affect the life of the transducer and vibration box.
5) When loading and unloading the steel mold must be gently held and placed to prevent the threads of the amplitude rod steel mold slippery wire.