Hengshun Vinegar--Traditional Industry Intelligent Construction Benchmarks

Investing in creating the first-class intelligent demonstration factory in the domestic brewing industry, exploring the feasibility of a traditional brewing enterprise to implement intelligent manufacturing, forming a set of mature brewing intelligent factory construction program, and providing reference and demonstration for the practice of two-dimensional integration in China's traditional condiment industry.

Industrial Internet-based vinegar brewing intelligent factory project is mainly divided into three stages, mainly divided into the application of intelligent equipment, the establishment of intelligent and information intelligent management platform and the promotion of industry standards in three phases, through their own intelligent manufacturing level of enhancement to drive the development of the industry.

Phase 1: The use of information technology systems and advanced production equipment *** with the composition of the brewing production line intelligent management and control system.

The use of information technology systems and advanced production equipment **** with the formation of brewing production line intelligent control system, to ensure the stable operation of key process links. Through the production management MES system to monitor, record and analyze the production line process parameters, energy consumption parameters, to achieve the production process monitoring, quality analysis and equipment performance analysis functions.

The second stage: Integration of BOM, MES, ERP, TMS and other systems, to build Hengshun Intelligent comprehensive information intelligent management platform.

BOM, MES, ERP, TMS and other systems will be integrated to build the Hengshun integrated information intelligent management platform to achieve data *** enjoyment - the production management can understand the current source of raw materials, inventory status and order status; the company's management can grasp the development of new products, material supply, production, inventory, logistics, sales and other data. This is a great way to get through the data barriers in all aspects of the process and achieve real-time accurate control of the entire process.

Phase 3: Preparation of intelligent standards for the brewing industry, and promotion to the whole industry.

Through cooperation with government authorities, relevant professional organizations and research institutes, collate and summarize the experience of the "Food Brewing Intelligent Factory" project, combine with the Ministry of Industry and Information Technology's fusion of the two management system, accelerate the construction of intelligent manufacturing-related standard systems in the brewing industry, and promote them to the whole industry.

02

Comprehensive deployment

Promote the intelligent upgrading of traditional manufacturing

Hengshun Vinegar through the construction of intelligent factory based on the industrial Internet of vinegar brewing Formation of the The intelligent factory management and control system based on industrial Internet.

1) Internal digital platform

Cross-domain data integration and knowledge precipitation through business intelligence (BI) system data modeling, data encapsulation and openness through a standardized data exchange platform to quickly and flexibly meet the requirements of ERP, WMS, TMS and other upper-level applications. The mobile display of SFA system meets the needs of Internet-based personalized data and applications, and strengthens the company's internal technology undertaking, business leadership, specification definition construction and digital processing capabilities of the whole domain connectable extraction.

Figure 1 Hengshun Vinegar Sales Cockpit

Figure 2 Hengshun Vinegar Logistics Debugging Center

2) Industrial Internet Data Platform

Through the IoT Edge Intelligent Calculation Gateway data collection at key production control points, make full use of historical and real-time data to achieve centralized management of production data and deepen the value of data. Deeply explore the value of data, so as to ultimately effectively manage and utilize the enterprise's data assets and realize intelligent production.

Figure 3 Real-time monitoring of Hengshun soy sauce workshop

Figure 4 Real-time monitoring of Hengshun cooked vinegar workshop

3) Logistics Information Management System

The logistics information system acquires the order data, and then, with reference to the different modes of transportation such as truckload, single container, LTL, etc., it will optimize the transportation routes and load distribution modes according to the capacity of the carrier automatically. The system will automatically optimize the transportation line and distribution mode, and the system will automatically settle the freight after the customer confirms the receipt of the goods. In this whole process, from placing orders to delivering goods to customers, unattended operation is realized. Since the system has been running, the order processing time has been reduced from 5 days to 2 days, and the billing cycle has been reduced from 15 days to 7 days, which has doubled the capacity of logistics.

4) Intelligent Mobile Marketing System

The SFA system has been applied in the marketing terminal, through the deployment based on the SaaS cloud computing platform, i.e., it realizes the supervision of display information, promotional activities, competing products' information and salespersons at the market end, and also strengthens the communication with customers. At present, the system has covered the company's 25 offices, more than 600 salesmen and more than 100,000 terminals.

Figure 5 All-intelligent checking

Figure 6 Commodity count

5) Automated three-dimensional altar warehouse

In May 2019, the investment of nearly 50 million yuan (including infrastructure) to start the construction of a new 2,000 square meters of automated three-dimensional altar warehouse. The altar warehouse consists of three-dimensional shelves, sub-mother car system, conveyor system and WCS control system. Warehouse *** count 10,659 pallet positions, maximum storage capacity of nearly 5,500 tons of high-end vintage vinegar, the maximum daily access to the library 200 altar, than the existing manual access to the library efficiency increased by nearly 10 times.

Figure 7 automated three-dimensional altar warehouse

6) intelligent turning grains machine

Intelligent turning grains machine to take the automatic temperature measurement function, the heap cross-section of the multi-point temperature measurement strategy, and the use of wireless communication will be measured by parameter information sent to the intelligent turning grains machine console, the control console according to the temperature distribution model, adjusting the turning grains process parameters and automatically start the turning grains machine work. Automatically start the work of turning grains machine, so that the whole fermentation of vinegar grains in the rationalization.

Fig. 8 Intelligent Spiral Turning Machine

7) Intelligent Vinegar Brewing Machine

Intelligent improvement of the whole process of vinegar brewing, automatic feeding and discharging, rotating the fermentation tank instead of turning the grains, monitoring the physicochemical indexes of the grains of vinegar, collecting the physicochemical indexes of the fermentation process automatically, analyzing them intelligently according to the fermentation model, learning in-depth and controlling intelligently. Intelligent control. It greatly reduces labor intensity, improves production efficiency, and ensures stable product quality.

8) Industrial intelligent robots

With KUKA (KUKA), ABB, Fanuc (FANUC) and other internationally renowned companies in-depth cooperation, in the production line a large number of applications of industrial intelligent robots more than 10, coupled with the automation of the original equipment transformation, the current degree of automation and control of the workshop has increased dramatically, workshop The production process data automatic data acquisition rate, the rate of automatic control put into use have reached more than 95%.

Figure 9 Industrial Robot Application

9) Machine Vision Inspection System

With HEUFT, COGNEX and DATALOGIC and other internationally renowned companies, the comprehensive application of the machine vision inspection system, the bottle, trademarks, liquid level, barcode and other quality control elements of the safety identification, significantly enhance the production line inspection. It improves the inspection speed and precision of the production line, and through the linkage with the automatic rejection system, it eliminates the possibility of manual error and reduces the defective rate from 0.2‰ to 0.01‰.

Figure 10 Machine Vision Inspection System

10) Intelligent three-dimensional warehouse

In cooperation with domestic manufacturers, the new 3000 intelligent three-dimensional warehouse contains 5 lanes 10 rows of shelves, 5 stacker cranes, the volume of 55,000 boxes per day in and out of the warehouse, and the efficiency is increased by 100%.

Figure 11: Intelligent Stereo Warehouse

11) Whole Life Cycle Product Traceability System

The application of the whole life cycle product traceability system and intelligent visual identification system, each product is given a set of unique traceability monitoring code compiled in accordance with the rules of the international coding, through the spraying of printing and labeling the digital and barcode assigned to the product, through the visual identification system, and through the visual identification system, the product is assigned to the product, and through the visual identification system. The digital and barcode is assigned to the product through printing and labeling, and the associated information is collected and stored in the network through visual recognition, which realizes the fine control of product circulation and logistics information.

Figure 12: Assigning digital and barcode to products through printing and labeling

12) Intelligent microgrid

The new 300KW intelligent energy storage system consists of a battery storage system, a control system, a monitoring system and an energy management system. The control system can realize the remote control of distributed power, load device and energy storage device, the monitoring system on the distributed power real-time operation information, alarm information to carry out comprehensive monitoring and multi-faceted statistics and analysis to achieve the distributed power of all aspects of control, energy management system can control the distributed power of the smooth power and energy economic scheduling.

Figure 13 Energy management system of storage-level power station

13) Intelligent photovoltaic power station

The implementation of the "Golden Roof" project, the company utilizes idle roof resources to implement distributed photovoltaic power generation, promoting energy conservation and emission reduction, utilizing a roof area of 56,000m2 to carry out 4.4 million square meters of photovoltaic power generation. 56000m2, to carry out 4.5MW photovoltaic power station construction. 2016 August has been connected to the grid power generation, the average annual power generation of about 2.12 million kW-h, annual savings of standard coal 765t, reduce CO2 emissions 2117t, through the "self-generation, self-consumption, residual power on the Internet," the mode, so that the company's electricity prices in the national grid basis Through the mode of "self-generation and self-consumption, the surplus power on the Internet", the company's electricity price in the national grid based on a 15% downward fluctuation, saving 250,000 yuan per year.

Figure 14 Electricity and electricity cost analysis

Overall, Hengshun Vinegar's vinegar brewing intelligent factory based on industrial Internet drives production and operation management with big data, opens up the data barriers of each link, creates the internal digital platform, industrial Internet data platform , and applies intelligent equipment (intelligent vinegar brewing machine, intelligent gravity turning machine, etc.), intelligent gravity turning machine, intelligent gravity turning machine, intelligent gravity turning machine, intelligent gravity turning machine, intelligent gravity turning machine, etc, Intelligent spirits turning machine, etc.), mobile marketing, industrial robots, three-dimensional warehouse, machine vision inspection, intelligent micro-grid, intelligent photovoltaic power plant, etc., to achieve the production process operation monitoring, data collection, process management, equipment maintenance, unit scheduling, product tracking integrated integrated management.

Enterprise production efficiency has increased dramatically, the output of Class A products increased by 22%, the unit comprehensive cost decreased by 2%, while real-time monitoring of a variety of data dynamics, to provide accurate data analysis for the decision-making layer, and greatly improve the company's management level.

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