1. All safety measures in the workplace or workplace must comply with the Electric Power Safety Work Regulations, the Safety Production Management Regulations of Halter Company and the safety production rules and regulations of Halter Company.
2, personnel at all levels should pay attention to personal safety, earnestly implement the responsibility system for production safety, and strictly perform post safety duties. Master the safety measures and requirements of various operations and abide by the safety rules and regulations. Conscientiously implement labor discipline, often go to the site for inspection, and rectify in time when hidden dangers are found.
(1) The person in charge of each department of the production system should master the professional technical ability of the personnel in the department, the technical backbone of the team, the staffing situation and the existing problems, and make internal deployment in time.
(2) Production management personnel at all levels should master the technical conditions, parameters, operating conditions, hidden dangers and weak links that threaten safety of the equipment under their jurisdiction, and actively organize the handling.
(3) Production management personnel at all levels should organize production correctly and safely, ensure that the equipment is in good condition, the safety protection facilities are complete, the safety tools and protective equipment meet the requirements, and check and supervise the correct use.
(4) Production management personnel at all levels often conduct on-site inspections to understand the safety production and equipment operation, check the records, put forward treatment opinions on existing problems in time, immediately organize the treatment of major hidden dangers and defects, and monitor and guide important operations in person.
(5) Production management personnel at all levels should organize the formulation and improvement of safety civilization inspection system, prepare safety checklist and inspection and assessment bulletin, lead safety inspection activities, and formulate and implement rectification plan.
(6) When an accident occurs, the accident and illegal operation shall be dealt with seriously according to the principle of "four no-misses". The Safety Supervision Department shall organize relevant departments and specialties to hold accident analysis meetings, conduct investigation and analysis according to regulations, supervise, review or fill in the preliminary accident report of the Operation Department.
(7) According to the accident handling plan, make a drill plan regularly, organize emergency drills, exercise the accident handling ability of production personnel, and enhance the coordination level between the department and the outside.
3, often carry out various forms of safety training and education.
(1) safety education, including safety production policy, safety laws and regulations, safety policy statement, safety discipline, safety common sense, etc. To cultivate the company's safety concept and form a "strict, detailed and practical" safety culture.
(2) Safety knowledge education, including safety knowledge of operation, fire prevention, explosion prevention and rotating machinery and equipment; Safety knowledge of climbing and other dangerous operations.
(3) Safety technology education: the most basic skills that employees must have to ensure safety and prevent accidents; Master the corresponding technical measures, relevant laws and regulations and related knowledge, and be able to use these knowledge correctly to work safely; Popularize the common sense of fire self-help and on-site first aid, and master the skills of electric shock first aid and cardiopulmonary resuscitation.
4. All production personnel (including outsourcers) must carry out three-level safety education as required. Only after passing the safety education and safety examination can they enter the production site to study and work. At the same time, the formalities of "three-level safety education card" should be fulfilled seriously, and the education files should be kept by the safety supervision department.
5. When outsiders enter the production site, the safety supervision of the reception department should conduct on-site safety education and training before the visit. The contents of education and training include dress code, no touching all kinds of equipment and pressing buttons on site, avoiding dangerous areas on site, walking according to the designated tour route, etc. , and arrange for company personnel to accompany him throughout the journey.
6. Strengthen the safety inspection and supervision of the clean outsourcing project, and clarify the safety responsibilities. The dangerous operation area must perform the examination and approval procedures for dangerous operations, check the perfection of safety measures and facilities from time to time, and immediately require rectification and evaluation according to regulations when violations are found.
7. Organize safety days, contact points and accident warning days on a regular basis, carry out routine safety work such as pre-shift meetings and post-shift meetings, and make records. Learn internal and external safety accident reports and express reports in time, find out the rules by analyzing the causes of accidents, learn lessons, accumulate experience, and take targeted measures to prevent unsafe behaviors of personnel and unsafe conditions of equipment in operation, and prevent failures and abnormalities.
8, regular safety education for special types of work.
(1) Anyone engaged in boiler operation, chemical operation, fuel dumper, bucket wheel machine, electric welding, lifting, etc. must receive special safety technology education for special types of work from the local labor department or the superior competent department, pass the examination and obtain the "Special Type of Work Operation Certificate" issued by the relevant competent department before engaging in this type of work. At the same time, according to the management requirements of relevant departments, regularly participate in the training, education and replacement work organized by them.
(2) All departments should regularly check the operation certificates of special jobs (coal pusher driver, forklift driver and automobile driver) that outsourcing units must have, and stop illegal activities such as incomplete or expired documents in time until they meet the requirements.
(3) Organize regular post safety technical training for operators of special types of work, learn relevant state regulations, and master new processes and technologies.
(4) Establish safety technical training and special type of work education files.
9. The production department should regularly train key personnel who implement safety rules and regulations, such as work permit holders, work operators and work guardians, so that they can correctly implement safety rules and regulations and safety technical measures, master relevant safety measures and requirements, clarify their responsibilities and strictly control safety.
10, the production personnel should pay attention to:
(1) The lighting on the production site is sufficient (including flashlights, traveling lights and emergency lighting systems), the site facilities and safety protection facilities are perfect, the equipment identification and media flow direction are complete and correct, which meets the standardization requirements of site safety and civilized production of Guodian Corporation.
(2) When working, the staff must wear work clothes, wear safety helmet when entering the production site, and fasten the safety helmet belt correctly. Lesbians' long hair must be coiled in a helmet. Operators are prohibited from going to work after drinking.
(3) Work and operate at the production site, strictly implement the system of working ticket and operation ticket, and put an end to operation without ticket and operation without ticket. Dangerous areas and dangerous operations must also go through the formalities for examination and approval of dangerous operations.
(4) Carry out risk management, hazard identification and pre-control, improve safety risk awareness, and put an end to violations. Master the common sense of on-site first aid and self-help and the prevention of common accidents, master the emergency plan of accidents, and minimize the accident losses.
(5) Before long-term interns and new students enter the site, they must carry out three-level safety education and take part in the "Safety Regulations" study exam. You can't enter the venue until you are qualified. After entering the site, it is necessary to strengthen on-site safety education, implement guardianship responsibilities and avoid accidents. For those who have been working intermittently for more than three months, they should pass the safety inspection again before entering the site.
(6) All production activities must strictly implement the safety measures specified in 25 countermeasures, safety regulations, operation regulations and maintenance regulations.
1 1. The following key measures should be taken to prevent mechanical injury.
(1) It is forbidden to clean, wipe and lubricate the moving and rotating parts of the machine during operation.
(2) When cleaning the equipment, it is forbidden to wear gloves and bind hands with rags, and the rags for cleaning and hygiene are not allowed to be thrown around. Don't wear gloves when wiping the conveying plane, and don't wrap a rag around your hands or fingers.
(3) Before the maintenance work starts, the work permit holder and the person in charge of the work * * * will go to the site to check the correct and perfect implementation of safety measures, and then they can sign the work ticket to perform the permit start procedure.
(4) When working high above the ground, tools and materials are not allowed to be thrown up and down.
(5) The job site is well lit, and the cover plate and fence are complete, neat and firm.
(6) The protective device of rotating machinery should be in good condition, otherwise it should be handled in time. Use operating tools correctly when operating, and the on-off valve should stand on the side.
(7) It is forbidden to connect machines with live rotation, and it is forbidden to brake rotating machines with objects. We must strictly check whether the electric door is out of power, and take preventive measures at the school gate if there is no power failure.
(8) Special tools should be used for coal washing, coking and deicing. When coking, it is forbidden to put your body against the tool or push the tool with your hands on your chest to prevent injury. Should stand on the side of decoking mouth, use tools obliquely, and have a guardian.
9) When walking in the passage, pay attention to personal injury caused by external factors such as motor vehicles in the factory.
12, the following key measures should be taken to prevent falling:
(1) When working in the workplace whose height exceeds 1.5m, you must fasten your seat belt and use it correctly. When operating, fasten the seat belt on a solid object, and hang it high and use it low. You can't lose safety protection when you move at high altitude. There is a guardian at the scene. Use ladders correctly, use ladders to go up and down in cleaning work, and take preventive measures.
(2) All stairs, railings, guard plates, wells, pits, holes and holes should be improved on site. Temporary wells, pits, holes and caves formed due to installation and maintenance must be equipped with fences and warning signs, and must be restored to their original state after operation. During work and activities at the production site, it is forbidden to enter places where objects may fall from the sky.
(3) When patrolling the stairs, pay attention, hold the railing, bring a flashlight, and have enough light.
(4) It is forbidden to walk and stand on railings, pipes, backrest wheels, safety covers and running bearings, and safety measures should be taken when necessary.
(5) During patrol inspection and ice beating in the water tower area in winter, a special person shall be appointed for supervision. The ice beater shall work under protective devices, and irrelevant personnel are prohibited from walking in the water tower area.
13, the following key measures should be taken to prevent burns:
(1) Before pressure vessel maintenance measures are taken, the equipment isolation measures should be carefully checked, and the working ticket and operation ticket system should be strictly implemented.
(2) When checking the high-temperature and high-pressure electric door, stand in a position where it is not easy to be leaked by the valve. Gloves must be worn for valves with high working temperature.
(3) slowly open and close the manual steam door and thin gate. If it is a primary or secondary door, open it once before opening it and close it twice before closing it. The warm pipe of steam pipeline must be enough to prevent pipeline vibration. Once it happens, stop the operation immediately and restore the original mode.
(4) Pressure vessel operation: when there is no steam or pressure in the trap door, a working ticket will be issued. Warning signs should be hung on relevant valves, and important valves should be locked.
(5) Safety disclosure shall be made before the work permit, and the isolation measures, operation methods and matters needing attention shall be clearly explained to the maintenance personnel.
(6) Static measures of high pressure and low pressure should be taken. When starting the feed water pump and condensate pump, the working ticket should be recovered and the maintenance personnel should be informed to leave the work site. Only after checking that there is no danger can the operation be resumed. (7) It is forbidden to stay close to soda water, pulverizing system and flue for a long time, as well as the inspection door, manhole door and explosion-proof door of the furnace body.
(8) When flushing the water level gauge, stand on the side of the water level gauge and open the valve slowly and carefully. (9) When observing boiler combustion, you must wear protective glasses. When the boiler fire rises or the combustion is unstable, it is not allowed to stand directly opposite the fire hole, inspection door or burner inspection door hole.
(10) When removing coke and ash from the boiler, the negative pressure in the furnace should be appropriately increased.
(1 1) When the combustion is unstable or there is furnace smoke, coking and dust accumulation are strictly prohibited.
(12) When decoking, the staff must wear appropriate work clothes or work clothes, shoes, gloves and necessary safety tools to prevent burns, and set up a guardian at the scene.
(13) Before the ash removal and coking start, the consent of the chief attendant shall be obtained, and there shall be obvious warning signs of "decoking in progress" at the operation place of the chief attendant.
(14) When coking is serious or there are big defects, and a large piece of slag may fall, coking is strictly prohibited.
(15) When the generator discharges hydrogen and discharges pollutants, the speed should be controlled to prevent hydrogen explosion. Pipeline operation of oil system, hydrogen system operation of generator and gas replacement operation must pass the test, and the hot work ticket system shall be implemented.
14, to prevent electric shock should perform the following key measures:
(1) The staff must be trained in the Electric Power Safety Work Regulations (electrical part of power plant) and pass the electrical operation qualification examination. Non-operators are prohibited from operating the equipment.
(2) electrical equipment signs are clear, the front and rear signs correspond accurately, and the grounding device is good.
(3) The lock of each transformer room is easy to use, and the management system of transformer room is strictly implemented to ensure the safety of operating equipment and prevent wrong intervals.
(4) The microcomputer anti-misoperation device of the network-controlled 220KV system must be used in strict accordance with the regulations and shall not be unlocked at will.
(5) In case of power failure of high-voltage equipment, temporary fences should be installed or other safety measures should be taken.
(6) Strictly implement the working ticket and operation ticket system, and must go to the site for inspection at the beginning and end of the work.
(7) When operating, the guardianship is in place, and a second guardian is set for major operations.
(8) When the circuit breaker is stuck or not in place, it is forbidden to forcibly operate or forcibly impact.
(9) It is forbidden to use insulating rods instead of electroscope for electricity inspection.
(10) Use and keep all kinds of safety instruments correctly according to regulations. Test pens and screwdrivers shall be equipped with protective plastic sleeves.
(1 1) Before insulation measurement or grounding wire installation due to power failure, electricity must be checked.
(12) The "Five Prevention Functions of Anti-misoperation Device" of newly invested high-voltage electrical equipment must be used well, otherwise the new equipment may not be put into operation.
(13) Operating equipment and maintenance equipment should have obvious and effective isolation points and isolation measures.
(14) When the electrostatic precipitator is running, it is forbidden to open the manhole door and the high-voltage isolation breaker. The internal operation of electrostatic precipitator must close the grounding knife switch and discharge.
(15) During inspection and operation, keep a safe distance from live equipment.
(16) Wet hands are not allowed to touch light switches and electrical equipment. When changing the field lighting, you must issue a working ticket, first disconnect the power switch and check the electricity. Only when there is no electricity can it be replaced. The dress of replacement personnel must meet the requirements of safety regulations, and gloves and insulated shoes must be worn. And a work guardian should be set up.
(17) If the insulation of the power switch housing and wires is damaged, report the defect immediately and contact maintenance. When checking the temperature of the motor housing and bearing, check with the back of your hand.
(18) All insulating appliances shall comply with the safety work regulations and conduct insulation tests regularly. Should be fixed storage, according to the value of the handover, and establish the corresponding equipment account, formulate the use of regulations. Ensure that the insulation tools are qualified and can be used safely. It is forbidden to use unqualified and expired insulating tools.
(19) When the insulation of the power switch housing and wires is damaged or incomplete, or the live part is exposed, it is not allowed to be used. Please contact the maintenance personnel immediately before use.
15. The following key measures should be taken to prevent chemical operation injuries:
(1) When working in the container, there shall be no less than two staff members, among whom 1 is supervised outside. The guardian should stand where he can see or hear the work of the staff in the container, so as to supervise at any time. The guardian shall not hold other jobs at the same time, and shall not leave the scene and lose custody without authorization. Staff should be ventilated before entering to eliminate harmful gases; Ventilation should also be strengthened at work, but oxygen inhalation is strictly prohibited.
(2) Electric welding or gas welding is not allowed on the rubber-lined surface; Welding and gas welding are not allowed at the same time, and welding is not allowed in a container with wet antirust paint; When gas welding is not carried out, the gas welding tools should be withdrawn from the container to avoid acetylene leakage and explosion.
(3) In the workplace where toxic drugs such as acid and alkali are used, tap water and first-aid drugs should be provided for emergencies; Operators must wear gas masks, anti-acid and alkali clothes, anti-acid and alkali gloves, anti-acid and alkali rain boots, and pants must be placed outside the rain boots to master the first aid knowledge of acid and alkali burns and poisoning; When the leakage of acid, alkali and toxic drugs is found, the outlet valve of the tank should be closed first, washed with clear water, and then contacted for maintenance and inspection to eliminate the leakage; Operators should stand in the upwind position as far as possible. If they feel unwell, they should leave the scene immediately and rest in a well-ventilated place.
(4) When chemical laboratory personnel use inflammable, explosive and highly toxic drugs, they should follow the chemical work regulations in the Electric Power Safety Work Regulations.
(5) Pay attention to prevent drowning in the water pump room, clarifier and water tower forebay.
(6) When dealing with liquid ammonia leakage accidents, protective measures should be taken at any time, and safety isolation measures should be set up. Non-working personnel are strictly prohibited from entering the leakage area.
16, the following key measures should be taken to prevent lifting injuries:
(1) Lifting operators shall hold relevant certificates, and lifting tools shall pass the inspection within the specified time limit. All kinds of slings and wire ropes and unqualified slings and wire ropes shall not be used. Before using the hoist to lift objects, check whether all components and braking devices are in good condition and flexible, and repair them in time if there are any defects.
(2) Only one person is allowed to command the hoisting operation, and pay attention to the tying method to keep the center of gravity of the hoisted object stable and prevent slippage; When hoisting, it is required that all types of work should be in step, and all kinds of hoisting tools and appliances should be used correctly. It is forbidden to use lifting equipment beyond the standard. The distance between the hoisting machinery (including the hoisted object) below 1KV and the charged body should be greater than 1.5m or more. More than 3-6m.
(3) Hoisting machinery adheres to the principle of "ten no-lifting": ① No lifting in inclined position; (2) Overload does not lift; (3) The bulk is too full or loosely bound; (4) the command signal is unknown; (5) the edge of the suspended object is sharp, and it is not suspended without protective measures; 6. People should not hang on the hanger; ⑦ Components that are not hung and buried underground or caught in other objects; ⑧ The safety device fails and does not hang; Pet-name ruby hanging objects can't see in the dark don't hang; Attending the gale above level 5 will not hang.
17, in order to prevent personal injury in confined space operation, the following key measures should be taken:
(1), all pipes and valves connected with the outside world shall be effectively isolated from the outside world. You can isolate the pipeline by inserting a blind plate or removing a section of pipeline, but you cannot seal or close the valve with water. Before operation, all power supplies connected to the equipment should be cut off, and a warning sign "Someone is working" should be hung on the operation button.
(2) Before working in the confined space, ensure that the oxygen content is above 19.5% and thoroughly clean it. When the equipment containing flammable, explosive, toxic and harmful substances enters the confined space for operation, it must be replaced by compressed air, and the operation can only be carried out after the analysis is qualified. During the operation, the closed space is continuously ventilated to prevent the tank from lack of oxygen. Check regularly. If the situation is abnormal, immediately stop the operation and evacuate the personnel. When coating with volatile solvent, analyze and monitor once every hour, and take reliable ventilation measures.
(3) During the operation, the instruments and tools around the entrance of the confined space shall be cleaned in time. When it is really necessary to transport instruments and tools, it is forbidden to throw them up and down. All operators entering the confined space must wear complete labor protection articles. When working in a space that cannot meet the requirements of cleaning and replacement, you should wear an isolated gas mask or air respirator. In flammable and explosive environment, explosion-proof lamps and tools should be used.
(4) safe voltage with lighting voltage less than or equal to 36V should be used in confined space, and safe voltage with lighting voltage less than or equal to 12V should be used in wet containers and narrow containers. Hand-held electric tools exceeding safe voltage must be equipped with leakage protectors according to regulations. Temporary power line devices shall be erected and dismantled as required to ensure good line insulation.
(5) The site shall be equipped with air respirator (oxygen respirator), fire fighting equipment, clear water and other corresponding first aid supplies. Workers entering the confined space must be healthy people without occupational contraindications, and it is strictly forbidden for drunken or sick people to enter the confined space to work.
(6) When working in a confined space, a special person must be appointed for guardianship, and the guardian's duties must be strictly performed, and it is not allowed to leave the site at will. If a worker faints, he can also be rescued at the first time. Climbing in a confined space is a special climbing operation. You must wear a safety belt and hang the safety belt hook in a proper position (be careful not to hang it on the transmission equipment), which meets the requirements of hanging at high places.
(7) When entering the confined space for rescue, the ambulance personnel must do their own protective work, and they can only enter the confined space for rescue on the premise of ensuring their own safety.
(8) It is forbidden to fill the confined space with oxygen or oxygen-enriched air to prevent fire and explosion accidents. When welding is used, the welding tools must be safe, reliable and intact. When using cutting tools, take them out of the tank immediately after use, and do not put them into the tank. Electric welding machine must be equipped with leakage protector, keep the electric welding machine dry and clean, and the power cord and grounding wire meet the use requirements.
(9) When the toxic and harmful substances in the confined space really cannot be treated, they must be approved by the relevant departments and take safe and reliable measures before entering the confined space for operation.
(10). When all kinds of cleaning personnel enter sewage pipes, manholes, sewage pumping stations, sewage pools and other places for operation, the operation unit shall formulate corresponding licensing procedures, safety regulations and emergency plans, clarify the responsibilities of relevant personnel, strengthen on-site monitoring, and detect the changes of toxic and harmful gases in the workplace at any time. At the same time, operators should wear necessary protective equipment.
18. In terms of accident prevention, safety measures, organizational measures and technical measures shall be earnestly implemented, and highly reliable safety tools and protective articles shall be equipped which have passed the inspection by national or provincial or ministerial quality inspection institutions. Improve on-site safety protection facilities (such as coal conveying system, etc.). ), from the measures and equipment to create reliable conditions for safe operation. Eliminate unqualified tools and protective equipment, and improve the safety level of operation.
19, improving people's reliability in production activities is an important aspect of reducing personal accidents, and violation of regulations is a manifestation of reducing people's reliability. Through the concrete analysis of each accident, find out the law, accumulate experience from it, and take targeted measures to improve the reliability of people in production activities and prevent casualties.