Visualization management has become one of the most popular and widely used tools in daily production management. Enterprises need to use visual management, real-time monitoring of workshop production, information flow, improve the utilization rate of a single piece of equipment, reduce bottlenecks, reduce stoppages, strict control of the production beat, strengthen the monitoring of work-in-progress, quality control and other process monitoring.
Visual production management emphasizes the knowledge and visibility of information in all aspects of the production process. More and more enterprises through the implementation of lean management, reduce waste, reduce production costs, so that the efficiency of the obvious increase. With visual signals as the basic means, openness as the basic principle, as far as possible, the manager's requirements and intentions are visible to everyone, in order to promote visible management, independent management, self-control. Hightopo realizes the interconnection and information *** enjoyment of the power grid enterprises, electrical equipment manufacturers, third-party service institutions, to create a "Transparent factory
Through the equipment pictures, equipment layout, plant layout, plant CAD and other information materials collected at the SMT production line site, the production line is modeled in equal proportions and restored in a three-dimensional scene. Printing machines, SPI inspection machines, placement machines, reflow soldering, AOI inspection equipment, etc., AGV carts, cameras, fire-fighting equipment, etc., as well as the corresponding real-time data and operating status of the equipment can be visualized in the three-dimensional scene.
Production Assignment Visualization: Manage the flow of production units in the form of jobs, orders, batches, and work instructions. When an unexpected event occurs at the factory site, the information is assigned in order, and the work is executed and modified in a timely manner. Realization of production assignment visualization can make the process of assigning work knowable and visible, improve the efficiency of assigning work, and timely display of assignment information to the production site, so that operators can obtain timely information on the task, and make it easy for managers to view the assignment information.
Task operation visualization: The application of visualization in task operation is mainly reflected in the feedback of the operator's task completion, and the realization of information **** enjoyment within the workshop and between different workshops. Can apply the ?HT? touch screen for man-machine interaction, realize data collection; apply the security light system to alarm the process change beyond the acceptable range.
Quality Management Visualization: Provides real-time analysis of measurement data collected from manufacturing to ensure proper product quality control and identify problems requiring attention. The main embodiment of the quality inspection task process visualization, through the human-computer interaction of the touch screen collection of quality item point data, standardize the behavior of the operator, so that the responsibility is put into practice; through the quality of the quality Kanban board on the quality of the problem, the analysis of the visualization of the results, so that managers and operators to clarify the production of the important quality issues for the future role of the production behavior to provide reference.
The transparent factory MES (Manufacturing Execution System Manufacturing Process Execution Management System) project, which has cooperated with a factory, has landed on CCTV2's "Positive Points Financial Program", where the intelligent supply chain reduces the cost and increases the efficiency of the enterprise, and assists the intelligent supply chain of the State Grid to set up a new height in the industry for building the intelligent factory.
The production management system with the function of shop floor Kanban, as a collaborative office platform based on the informationized distributed computer network connecting the planning layer and the execution layer, has played a positive role in monitoring the production of the shop floor in real time, reducing the lack of materials and waste, and improving the efficiency of the shop floor production. It ensures the consistency, accuracy, comprehensiveness and timeliness of the workshop production information, improves the production efficiency, changes the previous way of manual or spreadsheet management, and realizes the process management mode. While saving manpower and material resources, reduce human error, facilitate the management to make decisions, to achieve every piece of data are traceable.